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Sinoboom 0607SE - User Manual

Sinoboom 0607SE
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0607SE/1932SE
Maintenance
Manual
Part No.501062110002
Rev: B
Jan 2022
G T JZ
0608E (2132E)
G T JZ
0808E (2732E)
G T JZ
0808E (2732E)
G T JZ
0808E (2732E)
长沙市宁乡高新技术产业园区金洲大道东
128
0731-87116111 hr@sinoboom . c om . cn ww w .sinoboom . c om . cn
Al w ays F or B e t t er A cc ess Solution s
我们一直在追求新的高
尺寸
210×285mm
20mm
20mm
产品说明书
PRODU C T MAN U AL

Table of Contents

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Summary

INTRODUCTION

SAFETY

SAFETY DEFINITIONS

Explains safety alert symbols and terms used in safety statements for clarity.

REPORTING ACCIDENTS

Procedures for reporting machine-related accidents to the manufacturer promptly.

ELECTROCUTION HAZARDS

Risks associated with electrical hazards and safe distances from power lines.

TIPPING HAZARDS AND RATED LOAD

Information on machine stability, tipping risks, and maximum load capacity.

WORK ENVIRONMENT HAZARDS

Risks related to jobsite conditions, wind, and terrain.

UNSAFE JOBSITE HAZARDS

Hazards associated with the operating environment and machine placement.

UNSAFE OPERATION HAZARDS

Prohibitions and unsafe practices to avoid during machine operation.

FALL HAZARDS

Risks and precautions related to falling from the platform or machine.

COLLISION HAZARDS

Risks and precautions to prevent collisions with objects or personnel.

CRUSH HAZARDS

Dangers of body parts or clothing getting caught in moving machinery.

EXPLOSION AND FIRE HAZARDS

Risks associated with flammable atmospheres and battery charging.

DAMAGED MACHINE HAZARDS

Importance of maintaining machine integrity to prevent damage.

BODILY INJURY HAZARDS

General risks of injury from machine operation and maintenance.

BATTERY HAZARDS

Risks associated with battery handling, charging, and maintenance.

HYDRAULIC SYSTEMS HAZARD

Dangers from hot hydraulic fluid and high-pressure systems.

WELDING AND POLISHING REQUIREMENTS

Safety guidelines for welding and polishing operations.

SPECIFICATIONS

MACHINE SPECIFICATIONS

Detailed dimensions, weight, and performance data for the machines.

MAJOR COMPONENT WEIGHTS

Weights of key machine components for handling and maintenance.

POWER SYSTEM SPECIFICATIONS

Details on the electrical and hydraulic power systems.

HYDRAULIC HOSE AND FITTING SPECIFICATIONS

Technical specifications for hydraulic hoses and fittings.

HYDRAULIC HOSE TORQUE

Specific torque requirements for hydraulic hose fittings.

HYDRAULIC FITTING TORQUE

Torque specifications for various hydraulic fitting types.

FASTENER TORQUE SPECIFICATIONS

Standard torque values for metric bolts and fasteners.

SYSTEM DESCRIPTIONS

POWER

Details on the machine's power source and drive system.

HYDRAULIC SYSTEM

Description of the hydraulic system's components and operation.

ELECTRICAL SYSTEM

Explanation of the machine's electrical system and battery usage.

MACHINE CONTROL SYSTEM

Overview of the machine's control system and operator interfaces.

SERVICE AND GUIDELINES

MACHINE PREPARATION, INSPECTION AND MAINTENANCE

Steps for preparing, inspecting, and maintaining the machine.

QUALIFIED SINOBOOM EQUIPMENT MECHANIC

Definition of a qualified service professional.

PRE-OPERATION INSPECTION

Daily checks required before operating the machine.

PRE-DELIVERY INSPECTION AND FREQUENT INSPECTION

Guidelines for initial and periodic machine inspections.

ANNUAL MACHINE INSPECTION

Requirements for yearly machine inspections.

PREVENTIVE MAINTENANCE

Schedule and procedures for routine machine maintenance.

STORAGE

Recommendations for storing the machine during extended periods.

MAINTENANCE AND SERVICING PRECAUTIONS

General safety measures before performing maintenance.

GENERAL

Basic information for using and applying maintenance procedures.

SAFETY AND WORKMANSHIP

Key safety practices to follow during service operations.

CLEANLINESS

Importance of keeping machine components clean for service life.

COMPONENT REMOVAL AND INSTALLATION

Procedures and safety for removing and installing parts.

COMPONENT DISASSEMBLY AND ASSEMBLY

Guidelines for taking apart and reassembling components.

BOLT USAGE AND TORQUE APPLICATION

Proper use of bolts and torque specifications.

HYDRAULIC LINES AND ELECTRICAL WIRING

Procedures for marking and managing hydraulic/electrical connections.

HYDRAULIC SYSTEM

General information on maintaining the hydraulic system.

BATTERY

Guidelines for maintaining and handling the machine's battery.

APPLICATION OF INSULATING SILICONE GREASE TO ELECTRICAL CONNECTIONS

Procedure for applying silicone grease to electrical connections.

MAINTENANCE

CONDUCTING A PRE-DELIVERY INSPECTION

Steps for performing pre-delivery checks before machine handover.

FOLLOWING A MAINTENANCE SCHEDULE

Guidance on adhering to daily, quarterly, and annual maintenance plans.

COMPLETING A REPAIR & INSPECTION REPORT

Process for documenting inspection and repair activities.

CHECKLIST A PROCEDURES

Specific inspection items related to manuals and general machine condition.

A-1 Inspect All Manuals

Verification of manual presence, legibility, and condition.

A-2 Inspect All Decals

Checking for legible and intact warning and instruction labels.

A-3 Inspect Damaged, Loose or Lost Parts

Daily check for any damaged, loose, or missing machine components.

A-4 Inspect Hydraulic Oil Level

Importance and procedure for checking the hydraulic oil level.

A-5 Inspect Hydraulic Oil Leakage

Procedure for detecting and addressing hydraulic oil leaks.

A-6 Functional Tests

Essential checks to ensure all machine functions operate correctly and safely.

A-7 Inspect the Battery Level

Method for checking the battery's charge status via the platform screen.

A-8 Perform Maintenance After 30 Days

Specific maintenance tasks recommended after the initial 30 days of operation.

CHECKLIST B PROCEDURES

Specific inspection items related to electrical, tire, battery, and hydraulic systems.

B-1 Inspect Electric Wires

Checking electrical wires for damage or corrosion for safe operation.

B-2 Inspect Rim, Tire and Fasteners

Importance of tire and rim condition for machine stability and safety.

B-3 Inspect Battery

Checks related to battery condition, connections, and electrolyte level.

B-4 Inspect Hydraulic Oil

Importance of hydraulic oil quality and when to replace it.

B-5 Inspect Air filter of Hydraulic Tank

Procedure for inspecting and maintaining the hydraulic tank air filter.

B-6 Inspect Manual Brake Release

Procedure for releasing the machine's brake manually for towing.

B-7 Inspect Emergency Lowering

Testing the function for safely lowering the platform in emergencies.

B-8 Inspect Braking Device

Checking the brake system's condition and performance.

B-9 Test Lift;Lower Speed

Verifying the platform lift and lower speeds are within specified ranges.

B-10 Test Drive Speed

Ensuring the machine's drive function responds correctly at different speeds.

B-11 Inspect Tilt Protection

Testing the machine's tilt alarm and protection system.

B-12 Inspect Pothole Guards

Checking the automatic deployment and security of pothole guards.

CHECKLIST C PROCEDURES

Specific inspection and replacement procedures for hydraulic system components.

C-1 Replace Hydraulic Oil Tank Air Filter

Importance and procedure for replacing the hydraulic tank air filter.

C-2 Inspect Platform Weighing System

Verifying the optional platform weighing system's function.

C-3 Insepct Lift Limit Switch

Testing the limit switch that controls maximum platform height.

C-4 Inspect Staged Lowering

Verifying the platform's staged lowering function.

CHECKLIST D PROCEDURES

Specific inspection procedures for mechanical components.

D-1 Inspect Scissor Arm Installation Bearing

Importance of maintaining scissor arm bearings for safe operation.

D-2 Inspect Chassis Slider

Procedures for checking and maintaining the chassis slider for safe operation.

D-3 Replace Hydraulic Oil

Importance and procedure for regularly replacing the hydraulic oil.

REPAIR

PLATFORM COMPONENTS

Components related to the machine's platform.

Platform Controller

Procedures for inspecting and replacing the platform controller.

Removing the Platform

Step-by-step guide for safely removing the platform assembly.

Removing the Extension Platform

Procedure for detaching and removing the platform extension.

SCISSOR COMPONENTS

Components related to the scissor lift mechanism.

Scissor Assembly

Procedures for removing and servicing the scissor assembly.

Removing the Lift Cylinder

Procedure for safely removing the hydraulic lift cylinder.

CHASSIS COMPONENTS

Components located in the main chassis of the machine.

Tires and Rims

Procedures for inspecting, replacing, and installing tires and rims.

Installing tires and rims

Steps for safely installing new tires and rims on the machine.

Removing the Reducer & Drive Motor

Procedure for removing the machine's reducer and drive motor.

Removing the Front Wheel Bracket

Steps for removing the front wheel bracket assembly.

Removing the Steer Cylinder

Procedure for safely removing the steer cylinder.

Battery

Guidelines for safely removing and handling the machine battery.

HYDRAULIC SYSTEM

Procedures related to the machine's hydraulic system.

Hydraulic Power Unit

Procedure for removing and installing the hydraulic power unit.

Removing the Lift Control Valve Components

Procedure for removing the lift control valve components.

Regulating the Platform Lift Relief Valve Pressure

Procedure for adjusting the platform lift relief valve pressure.

Hydraulic Symbols

Explanation of standard symbols used in hydraulic schematics.

Hydraulic Schematic

Diagram illustrating the machine's hydraulic system layout.

ELECTRICAL SYSTEM

Procedures related to the machine's electrical system.

Use and Maintenance of Battery

Guidelines for operating and maintaining the machine's batteries.

Equalizing

Procedure for equalizing flooded/wet batteries.

Storage

Recommendations for storing batteries to maintain charge.

Charger Troubleshooting

Common fault codes and solutions for the battery charger.

Sinoboom Control System

Information specific to the Sinoboom control system.

DTC-K500 Control System

Information specific to the DTC-K500 control system.

ECU main interface

Overview of the main interface for the Electronic Control Unit.

Update program

Procedure for updating the machine's ECU software.

Check program version

How to verify the current software version of the ECU.

User selection

Options for selecting user settings like country and machine parameters.

System parameters

Adjustable system parameters within the ECU interface.

Warning parameters

Configurable warning thresholds for various machine functions.

Motion parameters

Adjustable parameters related to machine movement and speed.

Query Interface

Interface for querying machine information and status.

Country selection

Procedure for selecting country-specific configurations.

Calibrate joystick

Procedure for calibrating the joystick controls.

Calibrate weight and height

Procedures for calibrating the platform's weight and height sensors.

Brake release (for electrically-driven models only)

Procedure to release the brake for manual movement.

Set OL Descent Height

Setting the overload descent height limit for the platform.

Set Drive Limit Height

Setting the maximum driving height limit for the platform.

Set Outdoor Limit Height

Setting the maximum platform height limit for outdoor use.

Check fault history

Procedure for viewing and clearing fault history.

Trouble Diagnosis

Guide to identifying and resolving machine faults and errors.

APPENDIX 1: PREPARE THE WORK RECORD BEFORE DELIVERY

APPENDIX 2: REPAIR & INSPECTION REPORT

APPENDIX 3: MAJOR MODIFICATION AND REPAIR RECORD

Sinoboom 0607SE Specifications

General IconGeneral
BrandSinoboom
Model0607SE
CategoryBoom Lifts
LanguageEnglish

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