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Skil 5385 - User Manual

Skil 5385
44 pages
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Operating/Safety Instructions
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5380
5385
5480
5485
SM 1619X05344 03-10:SM 1619X05344 03-10 3/10/10 3:06 PM Page 1

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Questions and Answers

  • D
    darrellwaltersJul 31, 2025
    What to do if my Skil Saw will not start?
    • D
      David SantiagoJul 31, 2025
      If your Skil Saw won't start, possible causes include: the power cord isn't plugged in (plug the saw in); a tripped fuse or circuit breaker (replace the fuse or reset the breaker); a damaged cord (inspect and replace if necessary at an authorized service center); a burned-out switch (have it replaced at an authorized service center); or the safety switch is engaged (disengage the safety switch).
  • E
    Erica JonesAug 6, 2025
    Why does my Skil 5385 cut bind, burn, and stall when ripping?
    • A
      Andrea ArcherAug 6, 2025
      If your Skil Saw cut binds, burns, and stalls motor when ripping, the causes and solutions are: * A dull blade with improper tooth set. Discard the blade and use a different one. * A warped board. Make sure the concave or hollow side is facing 'DOWN' and feed slowly. * Blade binds. Assemble the blade and tighten the Vari-Torque clutch. * Improper workpiece support. Clamp or support the workpiece.
  • M
    Michael JenkinsAug 11, 2025
    Why is my Skil 5385 blade not coming up to speed?
    • K
      ksmithAug 11, 2025
      If the blade of your Skil Saw is not reaching the correct speed, this could be due to an extension cord that is too light or too long (replace it with an adequate cord) or low house voltage (contact your electric company).
  • S
    Shawn WardAug 18, 2025
    What to do if Skil 5385 Saw has excessive vibration?
    • J
      jasonhoAug 18, 2025
      Excessive vibration in your Skil Saw can be caused by: * A blade that is out of balance. Discard the blade and use a different one. * A workpiece that is not clamped or supported properly. Clamp or support the workpiece.
  • E
    efloresAug 25, 2025
    Why Skil 5385 blade is slipping?
    • N
      Nicole BrownAug 25, 2025
      If the Skil Saw blade is slipping, it means that tool does not cut workpiece. To fix this, assemble the blade and tighten the Vari-Torque clutch.

Summary

General Power Tool Safety Warnings

Work area safety

Ensures a safe environment by keeping the workspace clean, well-lit, and free of distractions.

Electrical safety

Details precautions for safe use of power tools regarding plugs, cords, and wet conditions.

Personal safety

Emphasizes alertness, PPE, proper tool handling, and avoiding hazards like loose clothing.

Power tool use and care

Guides on using the correct tool, not forcing it, and ensuring switches function properly.

Service

Safety Rules for Circular Saws

Cutting procedures

Essential guidelines for safe operation, blade handling, and workpiece support during sawing.

Kickback and related warnings

Explains kickback causes, prevention techniques, and the function of the Vari-Torque Clutch.

Lower guard function

Details the operation and maintenance of the circular saw's lower guard for safety.

Additional Safety Warnings

Electrical and Handling Precautions

Covers safe tool operation, handling, maintenance, and power supply considerations.

Hazardous Dust Exposure

Warns about chemicals in dust, their health risks, and methods to reduce exposure.

Symbols and Designations

Functional Description and Specifications

Tool Components and Capacities

Identifies key parts of the circular saw and lists its maximum cutting capacities.

Assembly

Attaching the Blade

Step-by-step guide for safely mounting the saw blade, including clutch adjustments.

Vari-Torque Clutch Explanation

Explains how the Vari-Torque Clutch works to prevent kickback during operation.

Operating Instructions

Depth Adjustment

Guides on how to adjust the blade depth for optimal cutting and minimal splintering.

Safety Switch Operation

Explains how to use the safety switch to prevent accidental tool startup.

Cutting Angle Adjustments

Details how to check and adjust the 90° and bevel angles for accurate cuts.

Cutting Guides and Switch Operation

Line Guide Usage

Instructions on using the foot notch for accurate 90° and 45° cuts.

Switch and General Cuts

Guidance on starting, stopping, and holding the saw for general cutting tasks.

Cutting Masonry;Metal Warning

Prohibits using abrasive wheels with circular saws due to potential guard failure.

Specialized Cutting Techniques

Plunge Cuts

Procedure for making plunge cuts safely, including blade release and avoiding kickback.

Cutting Large Sheets

Techniques for supporting large panels to prevent binding, kickback, and motor overload.

Rip Cutting Methods

Rip Cuts with Rip Fence

How to use the rip fence for cutting lengthwise with the wood grain.

Rip Board Guide

Using a clamped lumber piece as a guide for rip cutting large sheets.

Maintenance and Care

Service and Tool Lubrication

Guidelines for professional servicing, lubrication, and brush examination.

Cleaning and Blade Care

Instructions for cleaning the tool and maintaining saw blades, avoiding specific solvents.

Accessories and Extension Cords

Extension Cord Requirements

Specifies requirements for extension cords, including gauge size and grounding.

Included and Optional Accessories

Lists standard equipment like blades and wrenches, and optional accessories.

Troubleshooting

Saw Will Not Start

Diagnoses and remedies for issues preventing the saw from starting.

Blade Speed Issues

Troubleshooting for problems with the blade not reaching operating speed.

Vibration and Cutting Problems

Addresses excessive vibration, square cut difficulties, binding, and blade slipping.

Skil 5385 Specifications

General IconGeneral
TypeCircular Saw
Blade Diameter7-1/4 inches
Motor Power15 Amp
Arbor Size5/8 inches
No Load Speed5300 RPM

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