Smittybilt Comp Series - Troubleshooting Common Issues

22
POSSIBLE CAUSE SUGGESTED REMEDY
Motor does not turn on
Safety switch is o Turn safety switch to ON position
Switch assembly not connected
properly
Insert switch assembly rmly to the connector
Loose battery cable Tighten nuts on cable connectors
Solenoid malfunctioning
Tap solenoid to free contact, applying 12 volts to coil
terminal directly. The solenoid will make an audible
clicking sound when activating.
Defective switch assembly Replace switch assembly
Defective motor
Check for voltage at armature port with switch pressed.
If voltage is present, replace motor.
Water has entered motor
Check for voltage at armature port with switch pressed.
If voltage is present, replace motor.
Motor runs hot Long period of operation Let winch cool down periodically.
Motor runs slowly or without
normal power
Low battery Recharge battery by running vehicle
Insucient current or voltage Clean, tighten or replace the connector.
Motor runs but cable drum does
not turn
Clutch not engaged
Turn clutch into IN position, if that does not work, ask a
qualied technician to check and repair.
Motor runs in one direction only Defective or stuck solenoid
Tap solenoid to free contacts. Repair or replace
solenoid.
Troubleshooting