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UL25
Snorkel UL25 Parts & Service Manual
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Ansi P
art Number:
511128-
1
0
2
MAY 2013
Serial Number 21691 - 060000
PA
R
T
S
&
S
E
R
V
I
C
E
M
A
N
U
A
L
2
Table of Contents
Table of Contents
4
Manual Force
3
Serial Number
3
Table of Contents
4
1 Introduction
5
General Description
9
Controls and Indicators
12
Outrigger Installation
13
Safety Interlock Test
14
Pre-Operation Safety Inspection
14
Perform All Tests from the Ground
14
Platform
15
Operation
15
Elevating the Platform
15
Lowering the Platform
15
Transporting the Work Platform
16
DC Models
16
DC Models
17
Passage through a Doorway
18
Maintenance S R er Vice and Epair
25
Default Chapter
25
Table of Contents
25
Mast
26
2 0 Introduction
28
Special Tools
28
Preventative Maintenance (Table 2-1)
28
Preventative Maintenance
28
Preventative Maintenance Report
29
Preventative Maintenance Table Key
29
Maintenance
29
2.2 Lubrication
30
Casters
30
Chains
30
Hydraulic Oil Reservoir (Figure 2-2)
30
Screw Jacks
30
Battery Maintenance (DC Units Only)
31
2.3 Battery Maintenance
31
Battery Charging
31
Battery Charging (Figure 2-3)
31
Battery Inspection and Cleaning
31
Battery Cell Equalization
32
Mast
33
Mast Assembly (Figure 2-6,2-7) Disassembly
33
Platform Assembly Removal (Figure 2-6)
33
Mast
36
Assembly (Figure 2-7)
36
Mast
37
Mast Assembly (Cont.)
36
2.6 Cylinder Assembly
37
Mast Assembly (Cont.)
37
Platform Support Assembly
37
Sequencing Strap Installation
37
Seal Replacement (Figure 2-8)
37
Cylinder Assembly (Cont.)
39
Orifice Valve Cleaning
39
Cylinder Removal (Figure 2-9)
40
Installation
40
2.7 Torque Specifications
41
Hydraulic Components
41
Bolt Torque
41
General Procedure
42
Cylinder Assembly (Cont.)
41
Fasteners
41
Installation (Cont.)
41
Hydraulic Component Torque
41
Battery Charger
43
Circuit Board
45
Electrical Schematics
49
Electrical Schematic, AC Models
50
Electrical Schematic, DC Models
50
Hydraulic Schematic
51
Illustrated Parts Breakdown
52
Default Chapter
53
Final Assembly, ULII Series
53
Ul25 068001-002, 068001-003
53
Ul32 068002-002, 068002-003
53
Ul40 068003-002, 068003-003
53
Basic Assembly
55
Ul25 068006-024
55
Ul32 068006-025
55
Ul40 068006-026
55
AC Power Option
58
DC Power Option 068009-011
60
AC Control Box
62
DC Control Box
64
Lift Cylinder
66
Ul25 068074-020
66
Ul32 068074-021
66
Ul40 068074-022
66
2 Nd Stage Mast Assembly
68
Ul25 068050-001
68
Ul32 068050-002
68
Ul40 068050-003
68
3 Rd Stage Mast Assembly
69
Ul25 068056-001
69
Ul32 068056-002
69
Ul40 068056-003
69
4 Th Stage Mast Assembly
70
Ul25 068061-001
70
Ul32 068061-002
70
Ul40 068061-003
70
5 Th Stage Mast Assembly
71
Ul25 068066-001
71
Ul32 068066-002
71
Ul40 068066-003
71
6 Th Stage Mast Assembly
72
Ul25 068070-001
72
Ul32 068070-002
72
Ul40 068070-003
72
Cage Support Assembly
74
Ul25 068160-009
74
Ul32 068160-010
74
Ul40 068160-011
74
Platform Assembly, UL25
76
Platform Assembly, UL32/UL40
78
Loader Assembly, UL25
80
Tilt Back Assembly, UL32
82
Tilt Back Assembly, UL40
84
Loader Stop Bracket Assembly
86
Loader Bar Assembly
87
Outrigger Assembly
88
Ul25 068157-000
88
Ul32 068157-001
88
Ul40 068157-002
88
Hydraulic Schematic
93
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Snorkel UL25 Specifications
General
Power Source
Electric
Battery Voltage
48V
Tailswing
0 m
Platform Capacity
215 kg
Weight Capacity
215 kg
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