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Sonic Sonolator User Manual

Sonic Sonolator
11 pages
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One Research Drive
Stratford, CT 06615
(203) 375-0063
www.sonicmixing.com
Sonolator
TM
Homogenizing Systems
Operating & Instruction Manual
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Sonic Sonolator Specifications

General IconGeneral
BrandSonic
ModelSonolator
CategoryLaboratory Equipment
LanguageEnglish

Summary

What Is A Sonolator?

Introduction

Operation

The Pump

Details on the various types of positive displacement pumps used with Sonic systems and their limitations.

The Relationship between Orifice, Pressure and Flow

Explains how orifice size, pressure, and flow rate interact to determine mixing intensity.

Orifice Calculation and Pressure Variation

Orifice Calculation

Presents the formula relating orifice area, flow rate, and pressure for system design.

Pump-to-Orifice Pressure Variation

Describes methods to adjust pump speed or orifice size to alter system pressure.

Troubleshooting Pressure Problems

Tuning

Tuning Adjustments

Explains using blade-to-orifice distance and back pressure valve to optimize cavitation.

Variations in Process Liquid

Notes that changes in liquid properties require re-tuning of the Sonolator.

Orifice and Blade Wear

Describes how to identify wear on the orifice and blade and when replacement is needed.

Particle Size Control

Safety

Pressure Relief Device

Emphasizes the importance and checking of the pressure relief device to prevent hazards.

Personal Protective Equipment

Recommends wearing safety glasses and potentially ear protection.

Sound Hazards

Instrumentation

Acoustic Intensity Meter

Details different models of Acoustic Intensity Meters and their use for tuning.

Care of the O-rings

Pre Start-Up Check List

Start-Up Procedure

Pre-Start Checks and Flushing

Outlines initial checks, grounding, fluid compatibility, and flushing steps.

Setting Pressure and Tuning

Details how to set pressure, tune the Sonolator using the Acoustic Meter, and adjust components.

Connecting Piping and Starting Unit

Guides on connecting inlet/outlet piping and the initial startup sequence.