Sony HCD-DZ150K Service Manual

SERVICE MANUAL
Sony Corporation
Home Audio Division
Published by Sony Techno Create Corporation
Russian Model
E Model
HCD-DZ150K/DZ151KB
Australian Model
HCD-DZ150K
DVD RECEIVER
9-887-566-04
2007J16-1
© 2007.10
Ver. 1.3 2007.10
HCD-DZ150K/DZ151KB
HCD-DZ150K/DZ151KB are the amplifier, DVD/CD and
tuner section in DAV-DZ150K/DZ151KB.
SPECIFICATIONS
Model Name Using Similar Mechanism HCD-DZ110
Mechanism Type CDM85-DVBU102
Optical Pick-up Name KHM-313CAA
This system incorporates with Dolby* Digital and Dolby Pro Logic (II)
adaptive matrix surround decoder and the DTS** Digital Surround System.
* Manufactured under license from Dolby Laboratories.
“Dolby”, “Pro Logic”, and the double-D symbol are trademarks of
Dolby Laboratories.
** Manufactured under license from DTS, Inc.
“DTS” and “DTS Digital Surround” are registered trademarks of DTS,
Inc.
Photo : HCD-DZ150K
Amplifier section
Stereo mode (rated) 108 W + 108 W (at 3 ohms,
1 kHz, 1 % THD)
Surround mode (reference) RMS output power
FL/FR/C/SL/SR*: 142 watts
(per channel at 3 ohms,
1 kHz, 10 % THD)
Subwoofer*: 140 watts (at
3 ohms, 80 Hz, 10 % THD)
*Depending on the sound field settings and the source,
there may be no sound output.
Inputs (Analog)
TV/VIDEO (AUDIO IN) Sensitivity: 450/250 mV
AUDIO IN/MIC 1Sensitivity:
AUDIO IN 250/125 mV/
MIC 1 1 mV
MIC 2 Sensitivity: 1 mV
DVD system
Laser Semiconductor laser
(DVD: λ

= 650 nm)
(CD: λ

= 790 nm)
Emission duration:
continuous
Signal format system
Mexican and Latin American models:
NTSC
Other models: NTSC/PAL
Tuner section
System PLL quartz-locked digital
synthesizer
FM tuner section
Tuning range 87.5-108.0 MHz (50 kHz
step)
Antenna (aerial) FM wire antenna (aerial)
Antenna (aerial) terminals 75 ohms, unbalanced
Intermediate frequency 10.7 MHz
AM tuner section
Tuning range
Mexican and Latin American
models:
530 – 1,710 kHz (with the
interval set at 10 kHz)
531 – 1,710 kHz (with the
interval set at 9 kHz)
Russian and Middle Eastern models:
531 – 1,602 kHz (with the
interval set at 9 kHz)
Other models: 531 – 1,602 kHz (with the
interval set at 9 kHz)
530 – 1,610 kHz (with the
interval set at 10 kHz)
Australian and New Zealand models:
531 – 1,710 kHz (with the
interval set at 9 kHz)
530 – 1,710 kHz (with the
interval set at 10 kHz)
Antenna (aerial) AM loop antenna (aerial)
Intermediate frequency 450 kHz
Video section
Outputs VIDEO: 1 Vp-p 75 ohms
S VIDEO:
Y: 1 Vp-p 75 ohms
C: 0.286 Vp-p 75 ohms
COMPONENT:
Y: 1 Vp-p 75 ohms
PB/CB, PR/CR: 0.7 Vp-p
75 ohms
General
Power requirements
Mexican models: 120 V AC, 60 Hz
Saudi Arabian models: 127 - 240 V AC, 50/60 Hz
Other models:
120V AC, 50/60 Hz
Argentine models:
Latin American models (except forArgentine models):
Taiwan models:
220 - 240 V AC, 50/60 Hz
220 - 240 V AC, 50/60 Hz
110 - 240 V AC, 50/60 Hz
Power consumption
Latin American and Saudi Arabian models:
On: 160 W
Standby: 0.3 W (at the
Power Saving mode)
Other models: On: 140 W
Standby: 0.3 W (at the
Power Saving mode)
Dimensions (approx.) 430 × 63 × 380 mm (w/h/d)
incl. projecting parts
Mass (approx.) 4.1 kg
Design and specifications are subject to change
without notice.
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TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

Sony HCD-DZ150K Specifications

General

Brand	Sony
Model	HCD-DZ150K
Category	Receiver
Language	English

Summary

Specifications

Amplifier Section

Details stereo and surround RMS output power.

Tuner Section

Covers tuning ranges and intermediate frequencies for FM/AM.

Video Section

Lists video output specifications like VIDEO, S VIDEO, COMPONENT.

General

Includes power requirements, consumption, dimensions, and mass.

Model Identification

Rear Panel

Identifies rear panel connectors and their functions.

Safety and Handling Precautions

Notes on Chip Component Replacement

Guidelines for replacing chip components, especially tantalum capacitors.

Unleaded Solder Information

Characteristics and precautions for using unleaded solder.

Self-Diagnosis Function

Error Code Interpretation

Explains self-diagnosis error codes and corrective actions.

Section 1 Servicing Notes

Optical Pick-up Handling

Precautions for handling the optical pick-up block and laser diode.

Disc Tray Lock

Procedure for locking and unlocking the disc tray for demonstration.

Transport Mode

Procedure for entering and exiting the transport mode for repair.

Section 2 General

Front Panel Controls

Identifies front panel buttons and their functions.

Rear Panel Connections

Details rear panel input/output jacks and connections.

Remote Control Functions

Alphabetical Button Reference

Lists remote control buttons alphabetically with page references.

Button Descriptions

Explains the function of various remote control buttons.

Section 3 Disassembly Flow

Step-by-Step Disassembly

Outlines the sequence for disassembling the unit.

Case and Front Panel Disassembly

Removing the Front Panel Assembly

Details the procedure for removing the case and front panel.

FL Board Disassembly

Retainer Installation Precautions

Instructions for securely installing the retainer on the FL board.

Jack Board and P-SW Board

Harness Routing for Jack Board

Guides on correctly routing harnesses for the jack board.

Tuner (FM/AM) Installation

Securing the Tuner Module

Procedure for installing and securing the FM/AM tuner.

DIAT-CON Board Disassembly

Removing the DIAT-CON Board

Steps for removing the DIAT-CON board, excluding RU models.

IO-S-OUT Board Disassembly

Detaching the IO-S-OUT Board

Procedure for disconnecting and removing the IO-S-OUT board.

Power Board Disassembly

Assembling the Power Board

Notes on correctly assembling the power board with heat radiation sheets.

Speaker Board and DC Fan

Installing the Speaker Board and Fan

Steps for mounting the speaker board and DC fan.

Main Board Disassembly

Installing Heatsinks on Main Board

Procedure for attaching heatsinks and radiation sheets to the main board.

DVD Mechanism Deck Disassembly

Removing the DVD Mechanism Deck

Steps for detaching the DVD mechanism deck (CDM85-DVBU102).

Tray Removal

Disassembling the Disc Tray

Procedure for removing the disc tray and chuck cam.

Belt and MS-203 Board Replacement

Installing the MS-203 Board and Belt

Steps for replacing the belt and MS-203 board.

Optical Pick-up (KHM-313CAA) Replacement

Removing the Optical Pick-up Unit

Procedure for detaching the optical pick-up and its insulators.

Section 4 Test Mode

Cold Reset Procedure

How to perform a cold reset to clear all customer data.

Panel Test Modes

Accessing and using display, version, and key test modes.

Disc Tray Lock Function

Setting and releasing the disc tray lock for anti-theft.

DVD Ship Mode

Procedure for entering DVD ship mode for customer return.

AM Step Change

How to change AM tuning step between 9 kHz and 10 kHz.

Product Out Mode

Restoring initial conditions and moving the optical pick-up.

Section 7 General Description

IOP Measurement Procedure

Steps for executing IOP measurement using remote commander and TV.

Emergency History Check

Accessing and Clearing Emergency History

Procedure to check and reset emergency history and laser hours.

Demo Play Out Mode

Releasing Demo Mode

How to stop the demonstration playback.

Protection Factor Test Mode

SD and DC Detection Identification

Identifying protection factors related to SD and DC detection.

Color System Change-over

Switching Between PAL and NTSC

Procedure for changing the color system setting.

Section 5 Electrical Adjustment

DVD Section Adjustments

Performing IOP measurement after replacing optical pick-up.

FM Tune Level Check

Procedure for checking FM tuner signal reception.

Section 6 Diagrams

Circuit Boards Location

Diagram showing the location of various circuit boards within the unit.

Block Diagram – RF/VIDEO Section

Block Diagram – Audio/Amp Section

Block Diagram – Power Section

Printed Wiring Board – Main Board (Side A)

Printed Wiring Board – Main Board (Side B)

Schematic Diagram – Main Board (1/9)

Schematic Diagram – Main Board (2/9)

Schematic Diagram – Main Board (3/9)

Schematic Diagram – Main Board (4/9)

Schematic Diagram – Main Board (5/9)

Schematic Diagram – Main Board (6/9)

Schematic Diagram – Main Board (7/9)

Schematic Diagram – Main Board (8/9)

Schematic Diagram – Main Board (9/9)

Printed Wiring Board – IO-S-OUT Board

Schematic Diagram – IO-S-OUT Board

Printed Wiring Board – DIAT-CON Board (Except RU)

Schematic Diagram – DIAT-CON Board (Except RU)

Printed Wiring Boards – FL, JACK Board

Schematic Diagram – FL Board

Schematic Diagram – JACK Board

Printed Wiring Boards – SPEAKER, P-SW Board

Schematic Diagram – SPEAKER, P-SW Board

Printed Wiring Board – MS-203 Board

Schematic Diagram – MS-203 Board

Printed Wiring Board – Power Board

Schematic Diagram – Power Board

Waveforms - MAIN Board

Waveforms - IO-S-OUT Board

IC Block Diagrams - MAIN Board

IC3010, IC3020, IC3030 CXD9843AR

Block diagram for CXD9843AR processor, detailing its functions and pins.

MAIN Board IC772 PCM1808PWR

IO-S-OUT Board IC303 MC14052BDR2

FL Board IC802 PT6315

IC901 STR-F6138-LF1352 – POWER Board –

IC Pin Function Description MAIN BOARD IC1101 CXD9889R

MAIN BOARD IC501 M30622MEP-B42FPU0 (SYSTEM CONTROLLER)

Section 7 Exploded Views

7-1. Overall Section

Exploded view of the entire unit, showing major assemblies and parts.

7-2. Front Panel Section

7-3. Chassis Section

7-4. DVD Mechanism Deck Section (CDM85-DVBU102)

Section 8 Electrical Parts List

Capacitors

List of capacitors with part numbers, descriptions, and values.

Coils

List of coils with part numbers, descriptions, and inductance values.

Resistors

List of resistors with part numbers, values, and tolerances.

Semiconductors

List of semiconductors with part numbers and types.

Abbreviations

Definitions of abbreviations used in the parts list and manual.

SUPPLEMENT-1

MAIN Board Suffix Change

Details changes to the MAIN board from suffix-11 to suffix-12.

Circuit Boards Location

Waveforms - MAIN Board

Waveforms - IO-S-OUT Board

IC Block Diagrams - MAIN Board

IC3010, IC3020, IC3030 CXD9843AR

Block diagram for CXD9843AR processor, detailing its functions and pins.

Printed Wiring Board – Main Board (Side A) (Suffix-12)

Printed Wiring Board – Main Board (Side B) (Suffix-12)

Schematic Diagram – Main Board (1/9)

Schematic Diagram – Main Board (2/9)

Schematic Diagram – Main Board (3/9)

Schematic Diagram – Main Board (4/9)

Schematic Diagram – Main Board (5/9)

Schematic Diagram – Main Board (6/9)

Schematic Diagram – Main Board (7/9)

Schematic Diagram – Main Board (8/9)

Schematic Diagram – Main Board (9/9)

Main Board IC501 M30622MEP-B42FPU0 (System Controller)

Electrical Parts List

Capacitors

List of capacitors with part numbers, descriptions, and values.

Coils

List of coils with part numbers, descriptions, and inductance values.

Resistors

List of resistors with part numbers, values, and tolerances.

Semiconductors

List of semiconductors with part numbers and types.

Abbreviations

Definitions of abbreviations used in the parts list and manual.