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Sony KDL-40LX900 User Manual

Sony KDL-40LX900
138 pages
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AZ1-H CHASSIS
Segment: 1a
SERVICE MANUAL
SERVICE MANUAL
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
ORIGINAL MANUAL ISSUE DATE: 6/2010
Version Date Subject
1.0 06/2010 No revisions or updates are applicable at this time.
2.0 06/2010 Revision to T-CON Board Part Numbers (P.46,50,54).
3.0 06/2010 Add Part Number for 3D Glasses (P.57).
4.0 08/2010 Caution – Handling LCD Panel (Tengo) (P59)
LCD Digital Color TV
9-888-338-04
KDL-40/52/60LX900,903,904,905(AEP/UK)

Questions and Answers:

Sony KDL-40LX900 Specifications

General IconGeneral
BrandSony
ModelKDL-40LX900
CategoryTV
LanguageEnglish

Summary

Warnings and Cautions

Caution

Servicing instructions for qualified personnel only.

Warning!! Use Isolation Transformer

Use isolation transformer to avoid shock hazard from live chassis.

Safe TV Carrying Guidelines

Guidelines for safe TV transport to prevent injury or damage.

Safety-Related Component Warning

Critical components identified by shading and ! mark require Sony parts.

3D Glasses Battery Caution

Replace with same or equivalent batteries to avoid explosion risk.

Handling Precautions

LCD Panel Handling Caution

Ground yourself with a wrist band; secure panel using mounting holes.

Glass Assembly Handling

Use guidelines to avoid material degradation and ensure no dust or fingerprints.

Safety Check-out Procedures

Leakage Test

AC leakage must not exceed 0.5 mA; measure by three methods.

Finding a Good Earth Ground

Identify earth ground using cold-water pipes or cover-plate screws.

Self Diagnosis Function

Diagnostic Test Indicators

STANDBY LED flashes indicate problem cause; results displayed on screen.

Standby LED Flash Count Display

Visual representation of LED flash patterns and their meanings.

Self-Diagnostic Screen Display

How to bring up past failure occurrences on the screen for confirmation.

Self-Diagnostic Screen Details

Detailed explanation of the self-diagnosis screen elements and their meanings.

Clearing Diagnostic Lists

Procedures to clear error history, error count, and panel operation time.

Exiting Self-Diagnostic Screen

How to exit the self-diagnostic screen by turning off power.

Section 1: Disassembly

Movie List for Disassembly

Lists models associated with disassembly procedures.

Section 2: Adjustment

How to Enter Service Mode

Step-by-step instructions to access the service mode using the remote commander.

Remote Commander Usage in Service Mode

Table detailing remote commander functions for service mode operations.

White Balance Adjustment Procedure

Procedure for adjusting white balance settings in the service mode.

Saving Data Changes

Process for saving data changes in Chassis or Sub service modes.

Changing Data in Digital Service Mode

Instructions for changing data within Digital service mode categories.

Writing Digital Service Mode Data

Procedure for writing data in the '002 MODEL' category, especially after replacing the B board.

Setting Shipping Condition

How to set the TV to its shipping condition via Digital service mode or alternative button combination.

Changing Emitter Output Level

Adjusting the emitter LED output power strength in Sub service mode.

Section 3: Trouble Shooting

Triage Chart

Chart for diagnosing symptoms based on power LED blinking and other indicators.

Troubleshooting Flow Chart

Flowchart to guide troubleshooting based on TV symptoms and functions.

No Power Troubleshooting

Troubleshooting steps for issues related to the TV not powering on.

Standby LED Blink Troubleshooting

Diagnosing issues based on the number of times the standby LED blinks.

3 Blinks Troubleshooting

Troubleshooting for 3 blinks, covering DC Alert, Audio Error, and Communication errors.

4 Blinks Troubleshooting

Troubleshooting steps for a balancer error indicated by 4 standby LED blinks.

5 Blinks Troubleshooting

Troubleshooting for T-con errors indicated by 5 standby LED blinks.

6 Blinks Troubleshooting

Troubleshooting for backlight errors indicated by 6 standby LED blinks.

7 Blinks Troubleshooting

Troubleshooting for temperature or RGB sensor errors indicated by 7 blinks.

No Picture Troubleshooting

Steps to diagnose and resolve issues where the TV displays no picture.

No Sound Troubleshooting

Steps to diagnose and resolve issues where the TV displays no sound.

TV Commander Buttons Malfunction

Troubleshooting for malfunctions of TV buttons and remote commander buttons.

IR Remote Commander Malfunction

Steps to troubleshoot issues with the infrared remote commander not controlling the TV.

Network Malfunction

Troubleshooting for wired and wireless network connectivity issues.

Camera Malfunction

Troubleshooting steps for camera malfunctions, including error messages and image clarity.

3D Malfunction

Troubleshooting steps for 3D malfunctions, such as the 3D menu not appearing.

Section 4: Diagrams

Block Diagram

High-level overview of the TV's system components and their interconnections.

Circuit Boards Location - 40 Inch Models

Visual identification and location of major circuit boards within the TV chassis for 40-inch models.

Circuit Boards Location - 52 Inch Models

Circuit board layout specifically for 52-inch models KDL-52LX900, 904, and 905.

Circuit Boards Location - 60 Inch Models

Circuit board layout specifically for 60-inch models KDL-60LX900, 903, and 905.

Section 5: Exploded Views

Exploded Views - 40 Inch Models Chassis-1

Exploded view and parts list for chassis 1 of 40-inch models KDL-40LX900, 903, 904, 905.

Exploded Views - 40 Inch Models Chassis-2

Exploded view and parts list for chassis 2 of 40-inch models KDL-40LX900, 903, 904, 905.

Exploded Views - 40 Inch Models Chassis-3

Exploded view and parts list for chassis 3 of 40-inch models KDL-40LX900, 903, 905.

Exploded Views - 40 Inch Models Screws

Identification and illustration of screws used in exploded views for 40-inch models.

Exploded Views - 52 Inch Models Chassis-1

Exploded view and parts list for chassis 1 of 52-inch models KDL-52LX900, 904, 905.

Exploded Views - 52 Inch Models Chassis-2

Exploded view and parts list for chassis 2 of 52-inch models KDL-52LX900, 904, 905.

Exploded Views - 52 Inch Models Chassis-3

Exploded view and parts list for chassis 3 of 52-inch models KDL-52LX900/903/905.

Exploded Views - 52 Inch Models Screws

Identification and illustration of screws used in exploded views for 52-inch models.

Exploded Views - 60 Inch Models Chassis-1

Exploded view and parts list for chassis 1 of 60-inch models KDL-60LX900, 903, 905.

Exploded Views - 60 Inch Models Chassis-2

Exploded view and parts list for chassis 2 of 60-inch models KDL-60LX900/903/905.

Exploded Views - 60 Inch Models Chassis-3

Exploded view and parts list for chassis 3 of 60-inch models KDL-60LX900/903/905.

Exploded Views - 60 Inch Models Screws

Identification and illustration of screws used in exploded views for 60-inch models.

Other Parts Information

Accessories and Connectors

List of accessories and connectors for 40, 52, and 60 inch models.

Instruction Manuals

List of instruction manuals available for different model numbers.

Remote Commander Part

Part number for the remote commander.

Miscellaneous Parts

List of miscellaneous parts like connectors and 3D glasses.

Warnings and Cautions

Handling the Tenco Panel

Instructions for safely handling the TENGO panel, including correct grip and placement.

Section 1: Diagrams

Block Diagram

High-level overview of the TV's system components and their interconnections.

Circuit Boards Location - 40 Inch Models

Visual identification and location of major circuit boards within the TV chassis for 40-inch models.

Circuit Boards Location - 52 Inch Models

Circuit board layout specifically for 52-inch models KDL-52LX900, 904, and 905.

Circuit Boards Location - 60 Inch Models

Circuit board layout specifically for 60-inch models KDL-60LX900, 903, and 905.

BEHS Board Schematic Diagram

Main Microcontroller, HDMI/AV/PC Input, Audio/Video SW, Tuner

Schematic details for the main microcontroller and input interfaces.

Main Microcontroller, HDMI/AV/PC Input, Audio/Video SW, Tuner

Continued schematic details for the main microcontroller and input interfaces.

Main Microcontroller, HDMI/AV/PC Input, Audio/Video SW, Tuner

Further schematic details for the main microcontroller and input interfaces.

Main Microcontroller, HDMI/AV/PC Input, Audio/Video SW, Tuner

Additional schematic details for the main microcontroller and input interfaces.

Main Microcontroller, HDMI/AV/PC Input, Audio/Video SW, Tuner

Schematic details of PC, D1/Component, SCART/Component inputs and video switching.

Main Microcontroller, HDMI/AV/PC Input, Audio/Video SW, Tuner

Schematic details for audio output and SPDIF output interfaces.

Main Microcontroller, HDMI/AV/PC Input, Audio/Video SW, Tuner

Schematic details for PCI interface and EVI I/O interfaces.

Main Microcontroller, HDMI/AV/PC Input, Audio/Video SW, Tuner

Schematic details for HDMI interfaces, DDC lines, and CEC communication.

Main Microcontroller, HDMI/AV/PC Input, Audio/Video SW, Tuner

Schematic details for tuner input, LNB power, and audio circuits.

Main Microcontroller, HDMI/AV/PC Input, Audio/Video SW, Tuner

Schematic details for component video inputs and SCART inputs.

Main Microcontroller, HDMI/AV/PC Input, Audio/Video SW, Tuner

Schematic details for SCART(RA) input and audio output connections.

Main Microcontroller, HDMI/AV/PC Input, Audio/Video SW, Tuner

Schematic details for PCI interface, EVI I/O, and HDMI DDC lines.

Main Microcontroller, HDMI/AV/PC Input, Audio/Video SW, Tuner

Schematic details for HDMI input interfaces (A, B, C, D).

Main Microcontroller, HDMI/AV/PC Input, Audio/Video SW, Tuner

Schematic details for PC input, HP output, and I2C EEPROM interface.

Main Microcontroller, HDMI/AV/PC Input, Audio/Video SW, Tuner

Schematic details for USB interfaces, Ethernet interface, and WiFi module connections.

Main Microcontroller, HDMI/AV/PC Input, Audio/Video SW, Tuner

Schematic details for power supply control, TDR, and other interface signals.

Main Microcontroller, HDMI/AV/PC Input, Audio/Video SW, Tuner

Schematic details for panel interface signals and control lines.

Main Microcontroller, HDMI/AV/PC Input, Audio/Video SW, Tuner

Schematic details for remote control (SIRCS) and LED control signals.

Main Microcontroller, HDMI/AV/PC Input, Audio/Video SW, Tuner

Schematic details for video switching, CVBS input, and PC input signals.

Main Microcontroller, HDMI/AV/PC Input, Audio/Video SW, Tuner

Schematic details for HDMI interfaces and PC input connections.

Main Microcontroller, HDMI/AV/PC Input, Audio/Video SW, Tuner

Schematic details for power supply management and control signals.

Main Microcontroller, HDMI/AV/PC Input, Audio/Video SW, Tuner

Schematic details for various power supply circuits, including +3.3V, +1.8V, D+1.05V, etc.

Main Microcontroller, HDMI/AV/PC Input, Audio/Video SW, Tuner

Schematic details for CI interface, CAM interface, and TS signals.

GE4A Board Schematic Diagram

Power Supply - Page 1/2

Schematic of the GE4A power supply section, detailing AC input and primary stage.

Power Supply - Page 2/2

Schematic of the GE4A power supply section, detailing secondary stage and output voltages.

GE4B Board Schematic Diagram

Power Supply - Page 1/2

Schematic of the GE4B power supply section, detailing AC input and primary stage.

Power Supply - Page 2/2

Schematic of the GE4B power supply section, detailing secondary stage and output voltages.

GE5 Board Schematic Diagram

Power Supply - Page 1/2

Schematic of the GE5 power supply section, detailing AC input and primary stage.

Power Supply - Page 2/2

Schematic of the GE5 power supply section, detailing secondary stage and output voltages.

HEM Board Schematic Diagram

3D Interface

Schematic of the HEM board's 3D interface circuitry.

HLR Board Schematic Diagram

LED/IR/Light Sensor

Schematic of the HLR board's LED, IR, and light sensor components.

BEHS Board Printed Wiring Diagram - Side A

BEHS Board Printed Wiring Diagram - Side B

GE4A Board Printed Wiring Diagram - Side A (60 inches)

GE4A Board Printed Wiring Diagram - Side B (60 inches)

GE4B Board Printed Wiring Diagram - Side A (52 inches)

GE4B Board Printed Wiring Diagram - Side B (52 inches)

GE5 Board Printed Wiring Diagram - Side A (40 inches)

GE5 Board Printed Wiring Diagram - Side B (40 inches)

Section 2: Electrical Parts List

BEHS BOARD Parts List

Parts list common to all models and specific to BEHS board.

GE4A BOARD Parts List

Parts list specifically for GE4A board (60 inches only).

GE4B BOARD Parts List

Parts list specifically for GE4B board (52 inches only).

GE5 BOARD Parts List

Parts list specifically for GE5 board (40 inches only).

HEM BOARD Parts List

Parts list for the HEM board.

HLR BOARD Parts List

Parts list for the HLR board.

BEHS Board Parts List

BAL Board Common Parts

Common parts for the BAL board used across multiple models.

BEHS Board Variant Parts List (LX900)

BEHS Board Variant Parts List (LX903)

BEHS Board Variant Parts List (LX904)

BEHS Board Variant Parts List (LX905)

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