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Sony RDR-HX680 User Manual

Sony RDR-HX680
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SERVICE MANUAL
DVD RECORDER
Sony Corporation
Home Electronics Network Company
9-883-980-11
2008D1600-1
©2008.04
Published by Quality Assurance Dept.
SPECIFICATIONS
RDR-HX680/HX780/HX785/
HX980/HX1080
RMT-D246A/D249P/D250P
AEP Model
RDR-HX680/HX780/HX785/HX980/
HX1080
Canadian Model
UK Model
E Model
RDR-HX780
Australian Model
Russian Model
Singapore Model
Thai Model
RDR-HX780/HX980
Photo: RDR-HX780
RMT-D246A
(AEP)
Ver. 1.0 2008.04
(AEP, UK, Russian)
System
Laser: Semiconductor laser
Channel coverage:
PAL (
AEP, UK, Russian model
B/G, D/K, I)/SECAM (L)
VHF: E2 to E12, R1 to R12, F2 to
F10, Italian A to H, Ireland A to J,
South Africa 4 to 11, 13
UHF: E21 to E69, R21 to R69, B21 to
B69, F21 to F69
CATV: S01 to S05, S1 to S20, France
B to Q
HYPER: S21 to S41
The above channel coverage merely ensures
the channel reception within these ranges. It
does not guarantee the ability to receive
signals in all circumstances. The channels
that can be received differ depending on the
country/region.
Video reception: Frequency
synthesizer system
Audio reception: Split carrier system
Aerial out: AEP, UK, Russian model
Antenna out: Canadian, E model
Channel coverage:
Canadian, E model
NTSC
VHF: 2 to 13
UHF: 14 to 69
CATV: A8 to A1, A to W, W+1 to W+84
75-ohm asymmetrical aerial
socket
Timer: Clock: Quartz locked/Timer
indication: 24-hour cycle (digital)
Video recording format: MPEG-2,
MPEG-1
Audio recording format/applicable
bit rate: Dolby Digital 2 ch
256 kbps/128 kbps (in EP, SLP, and
SEP mode), PCM
Inputs and outputs
LINE 2
LINE OUT: Canadian, E model
OUT: AEP, UK, Russian model
(AUDIO): Phono jack/2 Vrms/10 kilohms
(VIDEO): Phono jack/1.0 Vp-p
(S VIDEO): 4-pin mini DIN/Y: 1.0 Vp-p,
C
C: 0.286 Vp-p (NTSC)
C: 0.286 Vp-p (NTSC)
: 0.3 Vp-p (PAL)
LINE 2
LINE IN 1/2/3: Canadian, E model
IN: AEP, UK, Russian model
(AUDIO): Phono jack/2 Vrms/more than
22 kilohms
(VIDEO): Phono jack/1.0 Vp-p
(S VIDEO): 4-pin mini DIN/Y: 1.0 Vp-p,
C: 0.3 Vp-p (PAL)
LINE 3 – TV: 21-pin
CVBS OUT
S-Video/RGB OUT (upstream)
LINE 1/DECODER: 21-pin
CVBS IN/OUT
S-Video/RGB IN
Decoder
DV IN: 4-pin/i.LINK S100
DIGITAL OUT (COAXIAL): Phono
jack/0.5 Vp-p/75 ohms
COMPONENT VIDEO OUT
(Y, P
B/CB, PR/CR):
(Y, P
B, PR):
AEP, UK, Russian model
AEP, UK, Russian model
AEP, UK, Russian model
Canadian, E model
Phono jack/Y: 1.0 Vp-p,
P
B/CB: 0.7 Vp-p, PR/CR: 0.7 Vp-p
G-LINK*: mini jack
HDMI OUT: HDMI™ Connector
USB:
USB jack Type A (For connecting
digital still camera, Memory card
reader, USB memory and HDD
camcorder)
USB jack Type B (For connecting
PictBridge-compatible printers)
General
Power requirements: 220-240 V AC,
50/60 Hz
Power consumption:
43 W AEP, UK, Russian model
42 W Canadian, E model
Dimensions (approx.):
430 66.5 286.5 mm (width/height/
depth) incl. projecting parts
Hard disk drive capacity:
RDR-HX680/HX780/HX785:
160 GB
RDR-HX980: 250 GB
RDR-HX1080: 500 GB
Mass (approx.): 4.4 kg
Operating temperature: 5ºC to 35ºC
Operating humidity: 25% to 80%
Supplied accessories:
Mains lead (1)
Aerial cable (1)
Re
Audio/video card (1) Canadian, E model
mote commander (remote) (1)
Set top box controller (1)*
R6 (size AA) batteries (2)
*RDR-HX780/HX785/HX980/HX1080
Specifications and design are subject to
change without notice.
AEP model only
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Sony RDR-HX680 and is the answer not in the manual?

Sony RDR-HX680 Specifications

General IconGeneral
Audio formats supportedMP3
Video formats supportedDIVX
Device typeDVD recorder
Plug and PlayYes
Product colorSilver
DVD region code2
Disc loading typeTray
HDD capacity120 GB
Maximum HDD recording time340 h
Disc types supportedDVD-RAM
Composite video out1
USB 2.0 ports quantityUSB 2.0 ports have a data transmission speed of 480 Mbps, and are backwards compatible with USB 1.1 ports. You can connect all kinds of peripheral devices to them.
Dimensions (WxDxH)430 x 286 x 66.5 mm
Power consumption (typical)44 W
Weight and Dimensions IconWeight and Dimensions
Weight4400 g

Summary

SPECIFICATIONS

System

Details about laser, channel coverage, signal reception, timers, and recording formats.

Inputs and outputs

Lists various connectors for audio, video, digital signals, and USB.

General

Covers power, dimensions, HDD capacity, operating environment, and accessories.

SAFETY CHECK-OUT

WARNING!!

Critical warning about laser proximity during servicing to avoid eye hazard.

Unleaded solder

Properties and handling guidelines for unleaded solder.

Special Component Notice

Instructions for handling components with confidential information.

1. SERVICE NOTE

HOW TO DIAGNOSE HDD FAILURE

Troubleshooting guide for common HDD errors and recognition issues.

2. DISASSEMBLY

UPPER CASE

Procedure for removing the top cover of the unit.

TRAY COVER ASSEMBLY

Steps for disassembling the tray cover assembly.

FRONT PANEL BLOCK

Guide to disassembling the front panel assembly.

FR-291 BOARD, FL-184 BOARD

Steps to remove the FR-291 and FL-184 circuit boards.

DVD UNIT

Instructions for disassembling the DVD drive unit.

DC FAN

Procedure for removing the DC fan.

HARD UNIT

Steps for disassembling the hard disk drive unit.

AV-133/134 BOARD

Guide to disassembling the AV-133/134 circuit boards.

SWITCHING REGULATOR

Steps for disassembling the switching regulator.

CIRCUIT BOARDS LOCATION

Identifies the location of various circuit boards within the unit.

3. BLOCK DIAGRAMS

OVERALL BLOCK DIAGRAM-1

High-level block diagram for specific AEP, UK, RUS models.

OVERALL BLOCK DIAGRAM-2

High-level block diagram for specific AUS, TH, SP, CND models.

AV-133 BLOCK DIAGRAM

Detailed block diagram of the AV-133 board for AEP models.

AV-134 BLOCK DIAGRAM

Detailed block diagram of the AV-134 board for non-AEP models.

RD-066 BLOCK DIAGRAM

Detailed block diagram of the RD-066 board.

FR-291, FL-184, VDC-001 BLOCK DIAGRAM

Block diagram for FR-291, FL-184, and VDC-001 boards.

POWER BLOCK DIAGRAM

Diagram illustrating the power supply block of the unit.

4. SCHEMATIC DIAGRAMS AND PRINTED WIRING BOARDS

FRAME SCHEMATIC DIAGRAM

Overall schematic diagram showing interconnections between major blocks.

AV-133 (1/5) (IT CONTROLLER, IR)

Schematic for AV-133 board, IT controller and IR functions.

AV-133 (2/5) (POWER/FAN CONT.)

Schematic for AV-133 board, power and fan control.

AV-133 (3/5) (VIDEO/AUDIO)

Schematic for AV-133 board, video and audio circuits.

AV-133 (4/5) (EURO)

Schematic for AV-133 board, EURO specific settings.

AV-133 (5/5) (TUNER)

Schematic for AV-133 board, tuner section.

AV-134 (1/5) (IT CONTROLLER, IR)

Schematic for AV-134 board, IT controller and IR functions.

AV-134 (2/5) (POWER/FAN CONT.)

Schematic for AV-134 board, power and fan control.

AV-134 (3/5) (VIDEO/AUDIO)

Schematic for AV-134 board, video and audio circuits.

AV-134 (4/5) (JACK)

Schematic showing the jack connections for AV-134 board.

AV-134 (5/5) (TUNER)

Schematic for AV-134 board, tuner section.

FR-291 (FL DRIVER, LINE 2 IN, FUNCTION SW)

Schematic for FR-291 board related to FL driver, line 2 input.

FL-184 (DV, USB, REMOCON RECEIVER, POWER SW)

Schematic for FL-184 board, DV, USB, remote, power functions.

RD-066 (1/7) (POWER BLOCK)

Schematic of the power block for the RD-066 board.

RD-066 (2/7) (EMMA BLOCK)

Schematic of the EMMA block for the RD-066 board.

RD-066 (3/7) (VIDEO/AUDIO BLOCK)

Schematic of the video/audio block for the RD-066 board.

RD-066 (4/7) (MEMORY BLOCK)

Schematic of the memory block for the RD-066 board.

RD-066 (5/7) (SATA/IDE IF)

Schematic of the SATA/IDE interface for the RD-066 board.

RD-066 (6/7) (HDMI/DV/USB BLOCK)

Schematic of the HDMI, DV, USB blocks for the RD-066 board.

RD-066 (7/7) (DVD DRIVE)

Schematic of the DVD drive for the RD-066 board.

SWITCHING REGULATOR (SRV-2101EK)

Schematic of the SRV-2101EK switching regulator.

SWITCHING REGULATOR (SRV-2058EK)

Schematic of the SRV-2058EK switching regulator.

SWITCHING REGULATOR (SRV-2059WW)

Schematic of the SRV-2059WW switching regulator.

PRINTED WIRING BOARDS

Printed wiring board layouts for various boards.

FR-291 (FL DRIVER, LINE 2 IN, FUNCTION SW)

Printed wiring board for FR-291, FL driver and line 2 input.

AV-133 (IT CONTROLLER, IR, POWER/FAN CONT., VIDEO/AUDIO, EURO, TUNER)

Printed wiring board for AV-133, covering multiple functions.

AV-134 (IT CONTROLLER, IR, POWER/FAN CONT., VIDEO/AUDIO, EURO, TUNER)

Printed wiring board for AV-134, covering multiple functions.

FL-184 (DV, USB, REMOCON RECEIVER, POWER SW)

Printed wiring board for FL-184, covering DV, USB, remote, power.

5. IC PIN FUNCTION DESCRIPTION

IT CONTROL IC (IC101:LC87F06J2A-F59P6-E (AV-133/134 BOARD))

Pin function details for the IT Control IC on AV-133/134 boards.

AV ENCODER/DECODER IC (IC1001:MC10050F1-505-LU1-A (RD-066 BOARD))

Pin function details for the AV Encoder/Decoder IC on the RD-066 board.

SECTION 6 SERVICE MODE

Prepairing for Service tool

Lists required equipment for service, including monitor and remote.

6-1. SERVICE MODE MAP

Flowchart showing how to navigate through the service modes.

6-2. Diagnostic Mode

Procedures for accessing diagnostic functions.

6-3. Setup Related Menu

Menu for configuring unit settings and firmware.

7. ADJUSTMENTS

7-1. Video System Adjustment

Adjusts video output levels and S-video signals for proper display.

7-1. Video Output Level Check

Checks and adjusts the video output signal level.

S-Video Output S-Y Check

Verifies S-Video Y-signal output amplitude.

S-Video Output S-C Check

Confirms S-Video S-C signal conformity to PAL standard.

Component Video Output Y Check

Checks the component Y signal output amplitude.

Component Video Output B-Y (Pb) Check

Confirms B-Y signal conformity to PAL/NTSC standards.

Component Video Output R-Y (Pr) Check

Confirms R-Y signal conformity to PAL/NTSC standards.

Scart Video Output Level Check

Checks Scart video output level against PAL standard.

Scart Video Output S-Y Check

Confirms Scart Y-signal output rating.

Scart Video Output S-C Check

Confirms Scart S-C signal conformity to PAL standard.

Scart Video RGB Output R Check

Confirms RGB R signal output level for Scart input.

Scart Video RGB Output G Check

Confirms RGB G signal output level for Scart input.

Scart Video RGB Output B Check

Confirms RGB B signal output level for Scart input.

8. REPAIR PARTS LIST

8-1. EXPLODED VIEWS

Visual diagrams of parts with reference numbers.

8-1-1. OVERALL SECTION

Exploded view of the main unit showing overall assembly.

8-1-2. CHASSIS SECTION

Exploded view of the chassis and internal components.

8-2. ELECTRICAL PARTS LIST

List of electrical components with part numbers and specifications.

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