Table of Contents
INTRODUCTION ............................................................... 2
About These Machines.........................................2
Identification
........................................................ 3
Controls & Components.......................................4
Product Specifications
.........................................7
SAFETY
............................................................................. 10
Understanding Risks of Machinery
..................10
Basic Machine Safety
........................................10
Additional Metal Lathe Safety
..........................12
Additional Chuck Safety....................................13
PREPARATION
.............................................................. 14
Preparation Overview
........................................14
Required for Setup
.............................................14
Power Supply Requirements
............................. 15
Unpacking
..........................................................17
Inventory
............................................................17
Cleaning & Protecting
.......................................18
Location
..............................................................19
Lifting & Moving
................................................20
Leveling & Mounting
.........................................22
Assembly
............................................................23
Initial Lubrication
.............................................23
Power Connection
..............................................24
Test Run
.............................................................24
Spindle Break-In
................................................27
Inspections & Adjustments
...............................27
OPERATION
.................................................................... 28
Operation Overview
...........................................28
Installation & Removal Devices
........................29
Chuck Installation
.............................................29
Chuck Removal
..................................................31
Scroll Chuck Clamping
......................................31
Changing Jaw Set
.............................................. 32
Tailstock
.............................................................33
Carriage & Slide Locks
......................................37
Compound Rest
.................................................. 38
Four-Way Tool Post
...........................................38
Carriage Stop
.....................................................40
Manual Feed
......................................................40
Spider
.................................................................41
Spindle Speed
.....................................................41
Power Feed
......................................................... 43
End Gears
...........................................................45
Threading
...........................................................47
ACCESSORIES
..............................................................50
MAINTENANCE
............................................................. 51
Maintenance Schedule
.......................................51
Cleaning & Protecting
.......................................51
Lubrication
......................................................... 52
Machine Storage
................................................56
SERVICE........................................................................... 57
Backlash Adjustment
........................................57
Gib Adjustment
..................................................58
Belt Tension & Replacement
.............................60
TROUBLESHOOTING
................................................. 62
ELECTRICAL
................................................................... 65
Electrical Safety Instructions
...........................65
Wiring Diagram
.................................................66
Electrical Component Pictures..........................67
PARTS................................................................................68
Headstock
........................................................... 68
Gearbox
..............................................................70
Bed, Motor & Apron
...........................................72
Slides
..................................................................74
Tailstock
.............................................................76
Electrical Box
.....................................................77
Accessories
.........................................................78
Machine Labels – Front
.....................................79
Machine Labels – Rear & Side
..........................80
WARRANTY
..................................................................... 81