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South Bend Tools SB1007 - User Manual

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Copyright © November, 2014 For Machines Mfd. Since 11/14
®
A Tradition of Excellence
South Bend Tools
MODEL SB1007
HEAVY 10™
10" X 30" GEARHEAD LATHE
OWNER'S MANUAL
Shown with Optional
SB1035 Stand
177335
© April, 2016 by South Bend Tools - Revised December, 2021 (KS) For Machines Mfd. Since 12/21 (V2.12.21)
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Summary

About These Machines

Foreword

Historical context of the lathe's development and its significance.

Capabilities

Details the lathe's suitability for daily use and precision tasks.

Features

Highlights key standard features like powered carriage and quick-change gearbox.

Identification

Controls & Components

Headstock & Quick-Change Gearbox

Details controls and components located on the headstock and gearbox.

Carriage Controls

Tailstock Controls

End Gears

Product Specifications

Main Specifications

Operation Info

Provides operational details like swing, distance between centers, and travel.

Headstock Info

Details headstock specifications including bore, taper, and spindle speeds.

Tailstock Info

Provides tailstock specifications like quill travel and taper.

Threading Info

Lists feed rates and thread capabilities for the lathe.

Dimensions

Specifies dimensions of the lathe's components.

Other Specifications

Lists other specifications not categorized elsewhere.

Construction & Features

Construction Materials

Details the materials and construction of the lathe components.

Fluid Capacities

Specifies the fluid types and capacities for lubrication.

Other Specs

Lists other specifications like country of origin and warranty.

Key Features

Summarizes key features of the lathe.

SAFETY

Understanding Risks of Machinery

Explains general hazards associated with operating machinery.

Basic Machine Safety

Covers essential safety practices for operating the lathe.

General Safety Precautions

Entanglement & Personal Alertness

Details entanglement risks and the danger of operating while impaired.

Environment & Electrical Safety

Addresses hazards of wet environments, electrical connections, and power disconnect.

Equipment & Work Area Safety

Stresses equipment maintenance, work area safety, and unattended operation.

Health & Operational Safety

Discusses health hazards and seeking help for difficult operations.

Additional Metal Lathe Safety

Clothing, Part Safety & Tools

Safety for clothing, parts, guards, adjustment tools, and clearances.

Spindle, Chuck, & Stock Safety

Precautions for spindle speeds, chucks, long stock, and chips.

Workpiece & Crashing Safety

Ensuring workpieces are secure, spindle stopping, and crash prevention.

Tool Selection & Chip Clearing

Using correct tooling and safe chip removal methods.

Additional Chuck Safety

Entanglement & Speed Rating

Risks of entanglement and importance of chuck speed rating.

Equipment, Training & Capacity

Using correct equipment, training, and respecting chuck capacity.

Clamping Force & Maintenance

Ensuring adequate clamping force and proper chuck maintenance.

Power Disconnect for Chuck Work

Disconnecting power before chuck installation or servicing.

PREPARATION

Preparation Overview

Outlines the basic steps for preparing the lathe for operation.

Required for Setup

Lists items required for successfully setting up the lathe.

Power Supply Requirements

Grounding Requirements

Extension Cords

Unpacking & Inventory

Cleaning & Protecting

Location & Environment

Physical Environment & Electrical

Discusses ideal environmental conditions and electrical installation near power source.

Lighting, Weight Load & Space

Recommendations for lighting, weight capacity, and space allocation.

Lifting & Moving

Leveling & Mounting

Assembly & Initial Lubrication

Assembly Steps

Instructions for installing the handwheel handles.

Initial Lubrication Procedures

Recommends checking and adding lubrication before the first operation.

Power Connection & Test Run

Power Connection

Details the process and safety precautions for connecting the lathe to a power source.

Test Run Procedure

Outlines the procedure for performing a safe test run of the lathe.

Spindle Break-In

Inspections & Adjustments

OPERATION

Operation Overview

Provides a basic understanding of how to use the machine during operation.

Installation & Removal Devices

Chuck Installation

Chuck Removal

Scroll Chuck Clamping

Changing Jaw Set

Tailstock Operation

Positioning Tailstock

Instructions for positioning the tailstock along the bedway.

Positioning Quill

Instructions for positioning and locking the tailstock quill.

Installing Tooling

Guidance on installing tools into the tailstock quill.

Tailstock Tooling Procedures

Installing Tooling

Guidance on installing tools into the tailstock quill.

Removing Tooling

Procedure for removing tools from the tailstock quill.

Offsetting Tailstock

Instructions for offsetting the tailstock to machine tapers.

Aligning Tailstock To Spindle Centerline

Carriage & Slide Locks

Compound Rest Operation

Setting Angle

Instructions for setting the cutting tool angle.

Setting Distance from Workpiece

Instructions for adjusting the tool's distance from the workpiece.

Four-Way Tool Post

Installing Tool

Instructions for installing cutting tools into the tool post.

Aligning Cutting Tool with Spindle Centerline

Carriage Stop

Manual Feed Controls

Carriage Handwheel

Details the operation of the carriage handwheel.

Cross Slide Handwheel

Details the operation of the cross slide handwheel.

Compound Rest Handwheel

Details the operation of the compound rest handwheel.

Spider Support

Spindle Speed Determination

Setting Spindle Speed

Power Feed Operation

Power Feed Controls

Details the locations and functions of power feed controls.

End Gears Configuration

Setting Power Feed Rate

End Gears Configuration

Three-Gear Configuration

Steps for setting up the three-gear configuration.

End Gears Configuration

Four-Gear Configuration

Steps for setting up the four-gear configuration.

Threading Operations

Headstock Threading Controls

Explains how to use headstock controls for threading.

Apron Threading Controls

Thread Dial Usage

Explains the use of the thread dial for inch threading.

Thread Dial Chart

MAINTENANCE

Accessories

Lists common accessories available for the lathe.

Maintenance Schedule

Daily Operations

Tasks to perform after each use.

Monthly Tasks

Monthly maintenance tasks.

Annually Tasks

Annual maintenance tasks.

Cleaning & Protecting

Instructions for regular cleaning and protection of the lathe.

Lubrication Procedures

Headstock Lubrication

Instructions for adding and changing headstock oil.

Checking Headstock Oil Level

How to check the oil level in the headstock sight glass.

Lubrication Procedures

Gearbox Lubrication

Instructions for checking and changing gearbox oil.

Checking Gearbox Oil Level

How to check the oil level in the gearbox sight glass.

Changing Gearbox Oil

Procedure for changing gearbox oil.

Bedways Lubrication

Leadscrew Lubrication

Ball Oilers Lubrication

End Gears Maintenance

Handling & Care of Gears

Proper handling and storage of gears.

Cleaning & Lubricating End Gears

Procedure for cleaning and lubricating end gears.

Machine Storage

SERVICE

Compound Rest Backlash Adjustment

Procedure for adjusting backlash on the compound rest.

Cross Slide Backlash Adjustment

Gib Adjustment

Compound Rest Gib Adjustment

Cross Slide Gib Adjustment

Saddle Gib Adjustment

Belt Tension & Replacement

TROUBLESHOOTING

Machine Not Starting;Breaker Trips

Troubleshooting steps for power and startup issues.

Machine Stalls;Underpowered

Troubleshooting steps for power and performance issues.

Troubleshooting Common Issues

Vibration, Noisy Operation & Surface Finish

Troubleshooting steps for vibration, noise, and poor surface finish.

Tailstock Tool Issues & Feed Slop

Troubleshooting stuck tools and loose feed mechanisms.

Stiff Handwheel & Cutting Vibration

Troubleshooting stiff handwheels and excessive cutting vibration.

ELECTRICAL

Electrical Safety Instructions

Provides essential safety guidelines for electrical tasks.

Wiring Diagram

Electrical Component Pictures

PARTS

Headstock

Exploded view of the headstock assembly.

Headstock Parts List

Detailed list of all headstock components.

Gearbox

Exploded view of the gearbox assembly.

Gearbox Parts List

Detailed list of all gearbox components.

Bed, Motor & Apron

Exploded view of the bed, motor, and apron assembly.

Bed, Motor & Apron Parts List

Detailed list of bed, motor, and apron components.

Slides

Exploded view of the lathe's slide assemblies.

Slides Parts List

Detailed list of all slide components.

Tailstock

Exploded view and parts list for the tailstock assembly.

Electrical Box

Diagram and parts list for the electrical box components.

Accessories

Lists and illustrates available accessories for the lathe.

Machine Labels - Front

Machine Labels - Rear & Side

Warranty Information

South Bend Tools SB1007 Specifications

General IconGeneral
BrandSouth Bend Tools
ModelSB1007
CategoryDust Collector
LanguageEnglish

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