Speck P52/12-1000 User Manual

BETRIEBSANLEITUNG
OPERATING INSTRUCTIONS
SPECK-TRIPLEX-PLUNGERPUMPE P52/12-1000
SPECK-TRIPLEX-PLUNGER PUMP P52/17-800
P52/22-600
Leistungsbereich - Performance
Type Best.-Nr. Leistungs-
aufnahme
Überdruck
max.
Drehzahl
max.
Förder-
menge
max.
Wasser
temp.
max.
Plunger
-Ø
Hub Gewicht
ca.
Vordruck
min/max
Code No.
Power
Consump.
Pressure
max.
RPM
max.
Output
max.
Water-
Temp.
max.
Plunger
dia.
Stroke Weight
approx.
Inlet
pressure
min/max
kW bar min
-1
l/min °C mm mm kg bar
P52/12-1000 00.4471 26.2 1000 1000 12.8 40 12 42 52 2.5/10
P52/17-800 00.5168 28.5 800 1000 17.5 40 14 42 52 2.5/10
P52/22-600 00.5169 27.9 600 1000 22.8 40 16 42 52 2.5/10
Ölfüllmenge: 3.5 Liter; Ölqualität ISO VG220 od. Kfz-
Getriebeöl SAE 90.
Oil: Use only 3.5 litres of ISO VG 220 or SAE 90 gear oil.
1. Allgemeines 1. In General
1.1 Sicherheitsvorschriften: 1.1 Safety Rules
Es ist ein Sicherheitsventil gemäß den “Richtlinien fü
r
Flüssigkeitsstrahler” vorzusehen, das so eingestellt ist,
daß der Betriebsdruck um nicht mehr als 10%
überschritten werden kann.
Bei Nichteinhaltung dieser Vorschrift sowie bei
Überschreiten der Temperatur- und Drehzahlgrenze
erlischt jegliche Garantie.
Pump operation without a safety valve as well as any ex-
cess in temperature or speed limits automatically voids
the warranty.
The safety valve must be regulated in accordance with
the guidelines for liquid spraying units so that the admis-
sible operating pressure can not be exceeded by more
than 10%.
1.2 Einsatzbereich 1.2 Fields of Use
• Die Pumpe ist geeignet zum Verpumpen von frischem,
sauberem (50µm gefiltertem) Wasser mit einer max.
Temp. von 40°C.
• The pump is suitable for conveying fresh, clean wate
r
(50 µm filtered) with a max. temperature of 40°C.
• Der maximale Betriebsdruck kann im Drehzahlbereich
von 600-1000 1/min genutzt werden. Bei weitere
r
Drehzahlreduzierung muß im gleichen Verhältnis de
r
Pumpendruck zurückgenommen werden, um eine
ausreichende Getriebeschmierung sicherzustellen.
• Max. operation pressure is attainable at 600 - 1000
rpm. Should rpm fall below 600, the pump pressure
must also be proportionally reduced to ensure prope
r
gear lubrication.
1

Speck P52/12-1000 Specifications

General

Brand	Speck
Model	P52/12-1000
Category	Water Pump
Language	English

Summary

1. In General

1.1 Safety Rules

Safety rules for pump operation, temperature, and speed limits.

1.2 Fields of Use

Pump suitability for fluids and operating pressure limits.

2. Safety

2.1 Identification of Safety Instructions

Symbols and marks identifying safety and important information.

2.2 Qualification and Training of Operating Personnel

Requirements for personnel operating, maintaining, inspecting, and assembling the pump.

2.3 Hazards in the Event of Non-Compliance with Safety Instructions

Risks to people, environment, and machine from not following safety instructions.

2.4 Safety at Work

Adherence to national regulations and company safety procedures.

2.5 Safety Instructions Relevant for Operation

Precautions for operating personnel regarding machine parts, leakage, and electrical hazards.

2.6 Safety Instructions for Maintenance, Inspection and Assembly Work

Safety protocols for maintenance, inspection, and assembly work.

2.7 Unauthorized Alterations and Production of Spare Parts

Rules for modifications, use of original spare parts, and liability.

2.8 Unauthorized Modes of Operation

Importance of using the machine as intended and within specified limits.

4. Setup and Installation

4.1 Pump

General pump setup, drive selection, and direction of rotation.

4.1.1 Hydraulic Connections

Connecting suction and discharge lines, avoiding air intake, feed tank, and filter.

b) Discharge Line

Connecting the discharge line, using safety valves, and routing return lines.

4.2 Pressure Accumulator

5. Operation and Maintenance

Initial Oil Change and Level Check

Checking oil level, initial and subsequent oil change intervals.

Starting the Pump

Procedures for starting the pump, including pre-pressure, venting, and dry running.

6. Maintenance and Repair

To Check Valves: Discharge Valves

Steps to check and replace parts of the discharge valves.

To Check Valves: Suction Valves

Steps to check and replace parts of the suction valves.

To Check Seals and Plungers

Inspecting plunger surfaces, seals, and replacing worn plungers.

Valve Checks (Specific)

Checking valve components like tension plugs, O-rings, and valve seats.

To Check Seals and Plunger Pipe

Inspecting plunger pipe, seals, and replacing worn components.

To Dismantle Gear

Procedures for dismantling the gearbox, including removing covers and conrod screws.

To Reassemble

Steps for reassembling the gearbox, adjusting axial bearing clearance.

Gearbox Dismantling Process

Detailed steps for dismantling the gearbox, conrods, and crankshaft.

Crankshaft Removal

Method for carefully removing the crankshaft using a rubber hammer.

Gearbox Reassembly

Steps for gearbox reassembly, bearing installation, and axial clearance adjustment.

3. Operation and Maintenance

Oil Level and Change

Checking oil level and oil change intervals for the pump.

Safety Rules

Essential safety rules for pump operation and maintenance.

Instandsetzung (Maintenance)

Ventile überprüfen (Check Valves)

Procedures for checking and replacing valve components.

Dichtungen und Plungerrohr überprüfen (Check Seals and Plunger Pipe)

Inspecting plunger pipe, seals, and replacing worn components.

Getriebe zerlegen (Dismantle Gear)

Steps for dismantling the gearbox, including removing covers and conrod screws.

Zusammenbau (Reassemble)

Steps for reassembling the gearbox, adjusting axial bearing clearance.

4. Operation and Maintenance

Oil Level and Change

Checking oil level and oil change intervals for the pump.

Safety Rules

Essential safety rules for pump operation and maintenance.