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Spirax Sarco PN9120 User Manual

Spirax Sarco PN9120
44 pages
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IM-P357-29 CTLS Issue 14
1
PN9100
PN9300
PN9200
PN9400
1. Safety information
2. General product
information
3. Installation
4. Commissioning
5. Maintenance
6. Spare parts
© Copyright 2017
Printed in France
IM-P357-29
CTLS Issue 14
3579049/14
PN9000 Series
Pneumatic Actuators
Installation and Maintenance Instructions
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Spirax Sarco PN9120 Specifications

General IconGeneral
BrandSpirax Sarco
ModelPN9120
CategoryController
LanguageEnglish

Summary

Safety Information

1.1 Intended Use

Defines product's intended application, scope, and limitations.

1.2 Access

Requirements for safe access and working platforms for maintenance.

1.3 Lighting

Importance of adequate lighting for detailed work.

1.4 Hazardous Liquids or Gases in Pipeline

Considerations for pipeline contents hazardous to health or safety.

1.5 Hazardous Environment Around Product

Assessment of environmental hazards like gases, temperature, noise.

1.6 The System

Evaluating system risks from proposed actions and avoiding shocks.

1.7 Pressure Systems

Procedures for safe isolation and venting of pressure systems.

1.8 Temperature

Allowing temperature to normalize to prevent burn hazards.

1.9 Tools and Consumables

Ensuring availability of correct tools and genuine replacement parts.

1.10 Protective Clothing

Necessity of protective clothing against various workplace hazards.

1.11 Permits to Work

Compliance with work permit systems and competent supervision.

1.12 Handling

Risks associated with manual handling of large or heavy products.

1.13 Residual Hazards

Potential hazards from pre-compressed springs within the product housing.

1.14 Freezing

Measures to protect products from frost damage in cold environments.

1.15 Disposal

Guidelines for product disposal, including specific material handling.

1.16 Returning Products

Information required when returning products for safety and environmental compliance.

General Product Information

2.1 General Information

Overview of PN9000 series actuators, sizes, and features.

2.2 Technical Data

Key specifications like temperature, pressure, and connections.

2.3 Spring Ranges

Details on actuator spring ranges and their corresponding travel.

2.4 Materials - PN9100, PN9200 and PN9300

Material composition of PN9100, PN9200, and PN9300 actuator models.

2.5 Materials - PN9400

Material composition of the PN9400 actuator model.

Installation

3.1 Fitting the PN9100E, PN9200E, PN9300E or PN9400E Actuator to a Valve

Step-by-step guide for attaching PN9100-PN9400E actuators to valves.

Commissioning

4.1 Adjusting the Spring

Procedure for adjusting the actuator's spring range and set point.

4.1.1 PN9100E, PN9200E, PN9300E or PN9400E Spring-Extend Actuators

Specifics for adjusting spring-extend models.

4.1.2 PN9100R, PN9200R, PN9300R or PN9400R Spring-Retract Actuators

Specifics for adjusting spring-retract models.

Maintenance

5.1 Removing the Actuator from the Valve

Instructions for safely detaching the actuator from the valve assembly.

5.2 PN9000E Spring-Extend

Maintenance procedures for PN9000E spring-extend actuators.

5.2.1 Diaphragm Kit - How to Fit

Guide for fitting the diaphragm kit on PN9000E actuators.

5.2.2 Spring Kit - How to Fit

Guide for fitting the spring kit on PN9000E actuators.

5.3 PN9000R Spring-Retract

Maintenance procedures for PN9000R spring-retract actuators.

5.3.1 Diaphragm Kit - How to Fit

Guide for fitting the diaphragm kit on PN9000R actuators.

5.3.2 Spring Kit - How to Fit

Guide for fitting the spring kit on PN9000R actuators.

5.4 Conversion of PN9000E to PN9000R

Steps to convert PN9000E to PN9000R models.

5.5 PN9000EH (Handwheel)

Maintenance for PN9000EH handwheel models.

5.6 PN9337EH (Handwheel)

Maintenance for PN9337EH handwheel models.

5.7 PN9400EH (Handwheel)

Maintenance for PN9400EH handwheel models.

5.7.1 Removal of Handwheel PN9400EH

Procedure for removing the handwheel from PN9400EH.

5.8 PN9100RH, PN9200RH and PN9300RH (Handwheel)

Maintenance for PN9100/9200/9300RH handwheel models.

5.9 PN9400RH (Handwheel)

Maintenance for PN9400RH handwheel models.

5.9.1 Removal of Handwheel PN9400RH

Procedure for removing the handwheel from PN9400RH.

Spare Parts

Spare Parts - PN9100, PN9200 and PN9300

Lists available spare parts for PN9100, PN9200, PN9300 series.

How to Order Spares

Guide for ordering replacement parts, including model and description.

Spare Parts - PN9400

Lists available spare parts for the PN9400 series.

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