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Spirax Sarco AEL7 Series User Manual

Spirax Sarco AEL7 Series
60 pages
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IM-P713-01 CTLS Issue 1
1
AEL7 Series Electric actuator
1. Safety information
2. General product information
3. Installation
4. Electrical connection
5. Actuator Accessories
6. Commissioning
7. Maintenance
8. Declaration of conformity
© Copyright 2022
Printed in GB
3582750/1
AEL7 Series
Electric Linear Actuators
Installation and Maintenance Instructions
IM-P713-01
CTLS Issue 1
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Spirax Sarco AEL7 Series Specifications

General IconGeneral
OutputRelay output (SPDT)
ApplicationLevel control in steam systems and other industrial applications
Power Supply24V AC/DC
Operating Temperature-10°C to 55°C
Enclosure RatingIP65

Summary

Safety Information

Wiring notes

Precautions for safe wiring and electrical isolation of the actuator.

Safety requirements and electromagnetic compatibility

Ensures compliance with EMC directives and identifies potential interference sources.

Intended use

Defines the specific application and valve types for the AEL7 actuator.

Access

Ensures safe working conditions and access for maintenance.

Lighting

Requirement for adequate lighting during operation and maintenance.

Hazardous liquids or gases in the pipeline

Consideration of pipeline contents and their hazards.

Hazardous environment around the product

Assessment of environmental risks like explosion or extreme temperatures.

The system

Impact assessment of proposed actions on the overall system.

Pressure systems

Safety measures for isolated and vented pressure systems.

Operator and personnel responsibilities

Defines duties for safe operation, maintenance, and compliance.

Temperature

Allowing time for temperature normalization to prevent burns.

Tools and consumables

Ensures availability of correct tools and genuine parts.

Protective clothing

Specifies protective gear for various hazards.

Permits to work

Guidelines for supervised work and safety protocols.

Handling

Advice on safe manual handling of heavy products.

Safe lifting practice

Instructions for safe lifting and avoiding damage.

Residual hazards

Information on potential high surface temperatures.

Disposal

Guidelines for product recycling and disposal.

Returning products

Requirements for returning products with hazard information.

Operator and maintenance personnel responsibilities

Reiterates duties for safe operation and maintenance of devices.

General Product Information

Introduction

Overview of AEL7 Series actuators and their suitability for specific valves.

Series in the AEL7 range

Details the nomenclature and specifications of different AEL7 actuator models.

Operating principle

Explains how the AEL7 actuators function using torque switches and position feedback.

Installation

Location

Guidelines for selecting an appropriate mounting location for the actuator.

Operational Considerations – End Position and Stroke Settings

Details on using force-dependent switches for stroke determination.

Operational Considerations – Motor Brake

Information on the motor brake function in the 20 kN version.

Hand wheel Assembly (6 – 20 kN)

Instructions for assembling the manual hand wheel for specific models.

Coupling the Actuator to a Valve

Procedure for connecting the actuator to the valve, including safety.

Electrical Connections

Electrical Connection Safety Information

Crucial safety precautions for electrical connections and installation.

Removing the Actuator Cover

Step-by-step guide to safely remove the actuator cover.

Making the Electrical Connection

Detailed steps for making correct electrical connections to the actuator.

Electrical Connection

Terminal diagrams for VAC connections of AEL7 actuators.

Actuator Accessories

Actuator Accessory Safety Information

Safety considerations before working with actuator accessories.

Auxiliary Travel Switches

Information on auxiliary switches for user-defined position identification.

Installation of Auxiliary Travel Switches (1-6 kN)

Procedure for installing auxiliary travel switches on 1-6 kN actuators.

Installation of Auxiliary Travel Switches (8-20 kN)

Procedure for installing auxiliary travel switches on 8-20 kN actuators.

Potentiometer

Function of the potentiometer for position feedback.

Installation of Potentiometer (1 - 6 kN)

Steps for installing the potentiometer on 1-6 kN actuators.

Installation of Potentiometer (8 - 20 kN)

Steps for installing the potentiometer on 8-20 kN actuators.

Anti-Condensation Heater

Purpose and function of the anti-condensation heater.

Installation of Anti-Condensation Heater (1 – 6 kN)

Procedure for installing the heater on 1-6 kN actuators.

Installation of Anti-Condensation Heater (8 – 20 kN)

Procedure for installing the heater on 8-20 kN actuators.

Positioner Card

Information on the positioner card for modulating control.

Installation of Positioner Card

Procedure for installing the positioner card and related components.

Commissioning

Commissioning Safety Information

Essential safety guidelines before starting commissioning.

Adjustment of Travel Dependent Switch S3 (8-20 kN actuators only)

Procedure for adjusting the S3 switch for stroke limitation.

Adjustment of Auxiliary Travel Switch

Steps to adjust auxiliary travel switches (S4/S5) for position feedback.

Commissioning of Positioner Card

Configuration and setup of the positioner card for control.

AUTOTUNE – Quick Set-Up

Routine for automatically setting actuator stroke and parameters.

AUTOTUNE – Setting the Stroke with Positioner Card

Procedure for setting actuator stroke using the positioner card.

Adjustment of Actuator Stroke (8 kN+)

Method for adjusting the physical stroke for 8 kN+ actuators.

Maintenance

Maintenance Safety Information

Critical safety precautions for performing maintenance tasks.

General Maintenance of Actuator

Overview of low maintenance requirements and replaceable parts.

Warranty, Repair and Spare Parts

Details on warranty coverage, repair procedures, and parts availability.

Removing the Actuator from the Valve

Step-by-step instructions for safely removing the actuator.

Problem Solving

Common issues, their possible causes, and solutions.

Declaration of Conformity

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