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SportRack EXPLORER A90095 User Manual

SportRack EXPLORER A90095
6 pages
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EXPLORER
A90095 • A90096 • A90098
LUGGAGE CARRIER INSTRUCTION SHEET
ASSEMBLY COMPONENTS
TOOLS REQUIRED
A
H I J K L M N O P Q R
B C D E F G
S
03347 • 2x 01315 • 1x 03807 • 2x 03808 • 2x 00841 • 2x 03810 • 2x 03396 • 2x
02943 04877 03918 • 4x 00017 00115 04103 01010 00764 00070 03948 03668
10171
4x 8x 4x 12x 8x 4x 4x 8x 4x 4x 1x
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SportRack EXPLORER A90095 Specifications

General IconGeneral
CompatibilityUniversal
ColorBlack
TypeRoof Box
MaterialABS
Capacity18 cu ft

Summary

Cargo Box Assembly

Top Assembly

Attaches foam weather stripping to the inside of the carrier top. Do not cut the stripping.

Install Lock Assemblies

Installs lock mechanisms and lock locators into the carrier top, ensuring correct orientation.

Bottom Assembly

Attaches hinges to the carrier bottom using screws, washers, and plastic insert nuts.

Assemble Top to Bottom

Connects the carrier top to the bottom using hinges and fasteners, without full tightening.

Attach Support Assemblies

Secures support assemblies to the carrier top, ensuring plastic protectors face inwards.

Attach Snap Latches

Installs front and rear snap latches to the carrier bottom using small screws and nuts.

Attach Lock Brackets

Mounts lock brackets to the carrier bottom on the passenger side using specific hardware.

Check Alignment and Tighten

Verifies correct alignment of lock assemblies and tightens hinge and bracket hardware.

Close the Carrier

Instructions for closing the carrier lid by pulling the top downward from both ends.

Lock the Carrier

Details on locking the carrier using the key and engaging all snap latches for safety.

U-Bolt Mounting

Secure to Crossrails

Mounts the carrier onto vehicle crossrails using U-bolts, plates, and threaded knobs.

Check Mounting Hardware

Periodically checks all mounting hardware for tightness to ensure secure installation.

Prevent Water Entry

Uses vinyl hole covers to prevent water from entering unused holes in the carrier.

Cleaning and Storage

Provides instructions for cleaning with mild soap and water and for storage to prevent warping.

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