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SPX OTC 1794A - Preventive Maintenance; Storage and Cleaning; Inspection and Lubrication; Maintenance and Troubleshooting

SPX OTC 1794A
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Sheet No.
Issue Date: Rev. E Jan. 25, 2006
© 2004 SPX Corporation
Parts List & Operating Instructions Form No. 528220
Preventive Maintenance
IMPORTANT: The greatest single cause of failure in hydraulic units is dirt. Keep the transmission jack clean and well
lubricated to prevent foreign matter from entering the system. If the jack has been exposed to rain, snow, sand, or grit, it
must be cleaned before it is used.
1. Store the jack in a well-protected area where it will not be exposed to corrosive vapors, abrasive dust, or any other harmful
elements.
2. Lubricate moving parts at least once per month.
3. Regularly wipe the cylinder columns with a clean cloth to remove dirt and abrasives.
4. Inspect the jack before each use. Take corrective action if any of the following problems are found:
a. Cracked or damaged housing d. Scored or damaged piston rod
b. Excessive wear, bending, or other damage e. Loose hardware
c. Leaking hydraulic fluid f. Modified or altered equipment
Troubleshooting Guide
4 of 4
Repair procedures must be performed in a dirt free environment by qualified personnel who are familiar with
this equipment.
Trouble Cause Solution
Air Stage - Air leak causes 1. Air valve is dirty
1. Clean air valve.
mechanical lock to engage, or
erratic cylinder action
Air Stage - Cylinder does not 1. Mechanical lock is engaged
1. Attach air hose, and press UP
lower when DOWN pedal is
pedal until cylinder is at full line
pressed
pressure. Press DOWN pedal and
mechanical lock should release.
Hydraulic Stage - Cylinder does 1. Jack is out of prime
1. Refer to Bleeding Air from the
not raise
Hydraulic System.
Hydraulic Stage - Cylinder lifts 1. Release valve is not sealing
1. Clean or reseat release valve ball.
load, but doesn’t hold 2. System oil is dirty
2.
Replace hydraulic oil.
Hydraulic Stage - Cylinder does 1. Low oil level
1. Refer to Maintenance for
not raise to full height
instructions about
adding oil.
Maintenance
Regularly lubricate all moving parts of the jack. Pay special attention to the lift screw and related linkages.
1. Use a medium weight lubricating grease on external moving parts, such as bearing surfaces, pivot points, and tilt screws.
2. Use only hydraulic jack oil. Do not use hydraulic brake fluid.
3. If the jack fails to operate, check the oil level and/or bleed the unit before seeking repair service.
IMPORTANT: Do not use this jack as a wash rack when washing or steam cleaning transmissions.

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