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State Water Heaters 60120-100250 User Manual

State Water Heaters 60120-100250
56 pages
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COMMERCIAL GAS HIGH EFFICIENCY WATER HEATERS
Service Handbook
PRINTED IN THE U.S.A. 0914 329298-000
500 Tennessee Waltz Parkway
Ashland City, TN 37015
FOR MODELS:
SUF 60120 THRU SUF 100250
SUF 119300 THRU SUF 119500
SERIES 200/201
INSTALLATION CONSIDERATIONS - PRE SERVICE CHECKS -
CONSTRUCTION - OPERATION & SERVICE - TROUBLESHOOTING
SERVICING SHOULD ONLY BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN

Table of Contents

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State Water Heaters 60120-100250 Specifications

General IconGeneral
CategoryWater Heater
BrandState Water Heaters
Model Number60120-100250
TypeElectric
Energy SourceElectric
Voltage240 V

Summary

INTRODUCTION

QUALIFICATIONS

Details required qualifications for installation and service personnel.

SERVICE WARNING

Advises against performing procedures if not qualified or licensed by jurisdiction.

TOOLS RECOMMENDED

Lists essential tools for servicing the water heater.

INSTALLATION CONSIDERATIONS

AIR REQUIREMENTS

Emphasizes the importance of meeting combustion and ventilation air requirements.

CONTAMINATED AIR

Discusses how contaminated air can damage components and cause product failure.

FEATURES AND COMPONENTS

COMBUSTION BLOWER & BURNER ASSEMBLY

Provides an exploded view and identification of blower and burner components.

TOP VIEW: SUF 60120 - 100250 MODELS

Illustrates the top view of components for specific models.

SEQUENCE OF OPERATION FLOW CHART

FAULT AND WARNING CODES

LOW GAS PRESSURE

Describes the fault condition of insufficient gas pressure and its causes.

GAS PRESSURE SPECIFICATIONS

Details the required gas supply pressure specifications for different models.

GAS SUPPLY SYSTEMS

SUPPLY GAS REGULATOR

Explains the requirements and installation of gas supply regulators.

GAS PRESSURE TEST

Provides a procedure for testing gas supply pressure.

BLOWER OPERATION ERROR

PRESSURE SWITCHES

Identifies and describes the function of pressure switches.

PRESSURE SWITCH TESTS

Outlines procedures for testing pressure switch continuity and operation.

PRESSURE SWITCH SETTINGS

Lists the activation pressures and tolerances for pressure switches.

IGNITION FAILURE

TESTING FOR IGNITION (FLAME)

Details how to test for flame presence during ignition cycles.

BURNER DOES NOT IGNITE

Addresses troubleshooting steps when the burner fails to ignite.

BLOCKED AIR INTAKE

BLOCKED EXHAUST

FLAME SENSOR ERROR

GAS CONTROL VALVE

Explains the function and operation of the gas control valve.

GAS CONTROL VALVE VOLTAGE TESTS

Provides procedures for testing voltage to the gas control valve.

FLAME SENSOR

FLAME SENSING OPERATION

Explains the principle of flame sensing current.

FLAME SENSING CURRENT TEST

Details how to measure flame sensing current.

NO WATER

POWERED ANODES

Describes the function and monitoring of powered anodes.

POWER ANODE CLEANING AND REMOVAL

Provides step-by-step instructions for anode maintenance.

TEMPERATURE PROBE SHORT (UPPER OR LOWER)

TEMPERATURE PROBE

Introduces the temperature probe, ECO, and sensor components.

TEMPERATURE SENSOR TEST

Outlines how to test the temperature sensor resistance.

TEMPERATURE PROBE OPEN (UPPER OR LOWER)

VENTING

GENERAL VENTING INFORMATION

Covers general venting requirements for Category IV appliances.

PIPE SIZE REQUIREMENTS

Specifies the importance of correct intake air and vent piping size.

ELECTRICAL CONNECTIONS – ALL MODELS

POWER SUPPLY CONNECTIONS

Details the procedure for connecting the 120 VAC power supply.

ENABLE/ DISABLE SWITCH

Explains the function and operation of the Enable/Disable switch.

INSTALLATION CHECK LIST

OPERATION AND SERVICE

HOW IT WORKS

Explains the fundamental operation and construction of the water heater.

COMBUSTION BLOWER

Describes the combustion blower assembly and its control.

MODULATION

Explains how the CCB modulates the firing rate for temperature control.

BLOWER SPEED CONTROL – SUF 119300 THRU 119500

VARIABLE FREQUENCY DRIVE – SUF 119300 THRU 119500

BURNER ASSEMBLY

COMBUSTION BLOWER AND BURNER REMOVAL/ INSTALLATION INSTRUCTIONS

COMBUSTION BLOWER/BURNER REMOVAL

Provides step-by-step instructions for removing the blower and burner assembly.

COMBUSTION BLOWER/BURNER INSTALLATION

Provides step-by-step instructions for installing the blower and burner assembly.

SPARK IGNITER

CCB (CENTRAL CONTROL BOARD)

CCB COVER REMOVAL AND REPLACEMENT

CCB CIRCUIT BOARD LAYOUT

CCB CONNECTION IDENTIFICATION

J1 Socket - High Voltage In

Identifies pinout for high voltage input to the CCB.

J5 Socket - Blower Logic (VFD/ Blower)

Identifies pinout for blower logic and VFD signals.

J6 Socket - 120V Out

Identifies pinout for 120V output from the CCB.

J9 Socket - Temperature Probe

Identifies pinout for the temperature probe connection.

J14 Socket - Limit String

Identifies pinout for limit switches and sensors.

J15 Socket - Pressure Switches

Identifies pinout for pressure switch connections.

WIRING DIAGRAM – SUF 60120 THRU 100250

WIRING DIAGRAM – SUF 119300 THRU 119500

CONTROL OVERVIEW

UIM (User Interface Module)

Describes the UIM display, buttons, and status icons for user interaction.

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