Sterling Power Products BB1260 - User Manual

Sterling Power Products
Copyright
STERLI
G
POWER
Pro Batt Ultra - Battery to Battery Charger
Copyright © 2016
Sterling Power
V 2.6 June 2016
Starter
Engine Bat.
Pos
in
Pos
out
Neg
fuse
fuse
House / Domestic / Aux
/ Bow thruster
Main Power
Terminals
MUST READ
For the vast majority of users (90%+) reading this paragraph should
be sufficient for installation. The unit can be installed by simply
installing it between an input and output battery as depicted. The
unit, by default, shall start charging when the input voltage exceeds
13.6V and switch off when the voltage drops below 13.3V for more
than 120s (adjustable). Going above 13.6V for 5 seconds shall reset
this timer . The default charging profile is 14.4V abs. and 13.6V float -
for sealed lead acid batteries. (x2 for 24V | x3 for 36V | x4 for 48V). this
means that the vast amount off installations can be fitted out off the box
without any adjustments.
If charging is required when your vehicle is stationary you may require
lower than 13.6V input in order to activate. Please read about the
Stationary vehicle engagement mode later in the manual.
Code:
BB1230
12V-12V 30A input
BB122440
12V-24V 40A input
battery temp
sensor
USERS MANUAL.
Sterling Power Products
H Charge
Float
In / Unit
Out / Rem
Batt.
V
12.2
Temp
Menu
Change
Volts
Select
Audible alarm on/off
hold > 3 sec
On / Off
hold>3 sec
Fault
Absorption
Cond.
Optional Remote
Instructions inside
technology
4
D
U
:
L
R
A
A
T
I
B
G
L
I
E
D
:
:
D
C
I
E
S
M
I
A
G
N
N
Y
D
ProDigital
RoHS
compliant
R.B.F
Regenerative
raking riendly B F
Test Report Sheet
Each product gets uniquely tested and a report is generated.
This unique test report is present inside this box.
You must keep this test sheet in this box and keep this box safe.
This sheet should be present when the charger is being warranted.
*default mode does not require ignition feed*
Code:
BB1260 12V-12V 60A input
BB122470 12V-24V 70A input
BB123670 12V-36V 70A input
BB124870 12V-48V 70A input
BB242435 24V-24V 35A input
BB241235 24V-12V 35A input
BB123670 12V-36V 70A input
BB124870 12V-48V 70A input
+
+
+
Please read the legal and safety
information first before proceeding
and we strongly advise hiring a
professional to fit.

Summary

MUST READ: Installation and Default Operation

Installation and Default Operation

Basic installation and default charging parameters for most users.

Product Specifications

Legal and Safety Information

Approved Usage

Safety Symbols

General Safety and Installation

Essential safety precautions for installation and operation.

Battery Safety Precautions

Important safety measures when working with batteries.

Front Panel Overview

Front Label Display Annotation

Front Panel LED Indicators

Explanation of the functions and meanings of front panel LEDs.

Front Panel II Overview

Cable Size Recommendations

Guidance on selecting appropriate cable sizes for different current ratings.

Fuse Size Recommendations

Recommended fuse sizes for input and output connections.

Quick Installation Guide

Operational Modes

Description of the different operational modes for the charger.

Front Panel Button Guide

Basic Operation and Installation

Wiring Modes Explained

Explanation of how to connect for different operational modes.

First Time Use and Startup

Changing Charging Profile at Startup

How to select or change the battery charging profile during initial setup.

Input and Output Meter Readings

Interpreting readings from the input and output voltage meters.

Low or High Output Voltage Issues

Troubleshooting steps for low or high output voltages.

Force Options and Settings

Stationary Vehicle Engage Mode (SVEM)

Custom Battery Type Settings

Adjusting Boost;Absorption Voltage

How to set the boost and absorption voltage levels.

Adjusting Conditioning Voltage

How to set the conditioning voltage level.

Adjusting Float Voltage

How to set the float voltage level.

Adjusting Absorption Time Factor

Setting the absorption time factor for battery charging.

Adjusting Absorption Times

Setting the minimum and maximum absorption time limits.

Adjusting Minimum Absorption Time

Adjusting Maximum Absorption Time

Adjusting Operational Voltages

How to adjust interconnected operational voltages (charging, cutoff, low trip).

How to adjust interconnected operational voltages (charging, cutoff, low trip).

Remote Control Functions

Remote Control Setup Menu

Remote Error Codes

Fault Finding and Troubleshooting

Testing Charging Functionality

Low Output Voltage with Healthy Input

Low Input Voltage Issues

Unexpected Output Voltage Variation

LED 16 Flashing Red: Input Over Voltage

LED 16 Solid Red: Output Over Voltage

LED 17 Flashing Red: Over Temperature

LED 21 Yellow: Output Voltage Drop

LED 22 Yellow: 1;2 Power Mode

LED 23 Yellow: Undervoltage

LED 24 Red: High Battery Temperature

Sterling Power Products BB1260 Specifications