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STEYR MOTORS M0114K33 User Manual

STEYR MOTORS M0114K33
329 pages
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www.steyr-motors.com
STEYR MOTORS GmbH
Im Stadtgut B1, A-4407 Steyr-Gleink, AUSTRIA
4 CYLINDERS
+ 6 CYLINDERS
STEYR MARINE ENGINES
SERVICE MANUAL
P/N Z001019/0 6
th
Edition July 2008
4 CYLINDERS
+ 6 CYLINDERS

Table of Contents

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STEYR MOTORS M0114K33 Specifications

General IconGeneral
Number of Cylinders4
Engine TypeDiesel
Cooling SystemLiquid-cooled
Fuel SystemDirect Injection
CylindersInline

Summary

PREFACE

Model and Serial Numbers

Primary model and serial number location for warranty claims and parts ordering.

Documentation

Lists available documentation in English language on the website.

Model summary 4 cylinder engines

Details various configurations of 4-cylinder marine engines.

Model summary 6 cylinder engines

Details various configurations of 6-cylinder marine engines.

Technical data and overview 4 cylinder engines

Detailed technical specifications and an overview for 4-cylinder marine engines.

Technical data and overview 6 cylinder engines

Detailed technical specifications and an overview for 6-cylinder marine engines.

VERSIONS OF MANUAL

Specifications

Fuel Requirements

Details the required diesel fuel specifications for optimal engine performance.

Motor oil

Specifies recommended motor oils, ACEA, API service codes, and SAE viscosity.

Maintenance and Service

Trouble Check Chart

Provides a table to diagnose and resolve common engine starting and running issues.

Service- and Maintenance Schedule

Outlines regular maintenance tasks and their recommended intervals for engine systems.

General Information

Electronic Engine Management System

Explains the functions of the EMS, including efficiency control, self-diagnostics, and data storage.

Diagnostic system

Describes how the EMS monitors parameters, performs self-diagnostics, and stores error codes.

Extended Storage Preservation Procedure

Provides a step-by-step guide for preserving the engine during extended storage periods.

Engine Break-In procedure

Details the procedure for breaking in new or rebuilt STEYR diesel engines to ensure performance and longevity.

Operation after Break - In

Provides recommended operating speeds and loads after the engine break-in period.

QUALITY GUIDELINES FOR REPAIR

Spare part specification

Emphasizes using genuine STEYR MARINE spare parts to avoid performance loss and ensure quality.

Workshop profile

Outlines the minimum requirements for workshops, including training, tools, and spare parts stock.

Nomenclature

Defines common terms used in repair procedures.

SI- System

Lists the measuring units used in the manual according to the International System of Units.

Abbreviations

Provides a list of abbreviations used in the manual for clarity.

OPERATING MATERIAL AND INFORMATION ON DISPOSAL

List of operating material

Lists all operating materials and their order numbers required for engine service.

NOTES ON SAFETY

General notes on safety

Provides general safety instructions and highlights potential hazards during repair work.

Guidelines for damage prevention

Offers guidelines to prevent damage during repair works, emphasizing safe handling of materials.

Legal rules

States that the following rules are valid in Austria and local regulations should be followed elsewhere.

Safety in the use of operating material

Details safety precautions for handling dangerous operating materials and measures in case of fire or spills.

Measures in case of accidents

Provides first aid measures for accidents involving operating materials like fuel, lubricants, and battery acid.

Tightening Torques

Listing of Tightening Torques

Lists specific tightening torques for various engine components like camshaft housing, connecting rods, and main bearings.

Flywheel screws

Specifies the torque and Loctite required for flywheel screws.

Vibration damper screws

Provides torque specifications for vibration damper screws, including oil application.

Screw, rear ring carrier

Details torque and Loctite requirements for the rear ring carrier screw.

Nut, camshaft sprocket

Specifies torque values for the camshaft sprocket nut, including degreasing and lubrication instructions.

General Tightening torques

Provides a table of general tightening torques based on property class and thread size.

Testing of torque wrenches

Explains the regular testing procedures for torque wrenches to ensure accuracy.

Non-destructive material testing

Describes the color penetration test for detecting surface cracks on workpieces.

Use of adhesive and sealing materials

Discusses the application and types of adhesives and sealing materials used in engine repair.

General guidelines of application for anaerobic sealing materials

Provides guidelines on cleanliness, storage, and application procedures for anaerobic sealing materials.

Wear Limits

Adjustment information for service and maintenance

Provides specific adjustment values for engine timing, timing belt tension, and fuel delivery.

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