30 Series 4144 Powerhead
7.3 Testing the Ignition 
Module
To test the ignition module, use 
either the ZAT 4 ignition system 
tester 5910 850 4503 or the ZAT 3 
ignition system tester 
5910 850 4520.
The ignition test refers only to a 
spark test, not to ignition timing.
– Remove the shroud – see service 
manual for "Series 4144 
Components – FS, FC, KM"
The following tests are performed 
on the installed engine.
Using the ZAT 4 ignition tester
5910 850 4503
– Before starting the test, install a 
new spark plug in the cylinder 
and tighten it down firmly.
– Tightening torques, b 3.3
: Connect spark plug boot to the 
input terminal (1). Push the 
tester’s output terminal (3) on to 
the spark plug.
High voltage – risk of electric shock.
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: Crank the engine quickly with the 
rewind starter and check spark in 
the tester’s window (2).
The engine may start and 
accelerate during the test.
If a spark is visible, the ignition 
system is in order. 
If no spark is visible in the 
window (2), check the ignition 
system with the aid of the 
troubleshooting chart, b 7.6
Using the ZAT 3 ignition tester 
5910 850 4520
– Before starting the test, install a 
new spark plug in the cylinder 
and tighten it down firmly.
– Tightening torques, b 3.3
– Connect spark plug boot to the 
terminal (2).
: Attach the ground terminal (1) to 
the spark plug.
: Use adjusting knob (3) to set the 
spark gap to about 2 mm.
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While using the ZAT 3, hold it only 
by the handle (4) or position it in a 
safe place. Keep fingers or other 
parts of your body at least 1 cm 
away from the spark window (3), 
high voltage connection (2), ground 
connection (5) and the ground 
terminal (1). 
High voltage – risk of electric shock.
– Crank the engine quickly with the 
rewind starter and check spark in 
the tester’s window (3).
The engine may start and 
accelerate during the test. 
If a spark is visible, the ignition 
system is in order.
If no spark is visible in the 
window (3), check the ignition 
system with the aid of the 
troubleshooting chart, b 7.6
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