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Still Spirits T500 - User Manual

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1
INSTRUCTION
MANUAL
The T500 Reflux Distillation System is designed to
produce the purest spirit with the highest yield from
your wash. When used with the instructions in this
manual, the T500 Reflux Distillation System will
produce a beautiful clean spirit of up to 93% ABV and
extract 95% of the alcohol in your wash.
This extremely pure, neutral spirit is the perfect base
for all spirits and liqueurs but is essential for the
delicate spirits like gin, white rum and vodka.
MAKES UP TO  L  US GAL OF  ABV FROM
A  L  US GAL WASH USING  KG . LB
SUGAR AND  SACHET TURBO YEAST.
Instructions suitable for use with stainless steel and
copper reflux condensers.
REFLUX
DISTILLATION
SYSTEM
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Summary

Safety Instructions

General Precautions

Essential precautions for safe operation and handling of the distillation system.

Spillage Procedures

Steps to manage and clean up spills safely.

Boiler Power Control

Explanation of dual and single power switch functions on the T500 boiler.

Step 1: Making the Wash

Clean and Sanitize Equipment

Process for cleaning and sanitizing the fermenting vessel and equipment.

Add Ingredients

Instructions for adding wash ingredients and checking for leaks.

Ferment

Steps for fermenting the wash and monitoring the process.

Check Specific Gravity (SG)

Method for measuring wash specific gravity to determine fermentation completion.

Clear Your Wash

Process for clearing the wash using Turbo Clear before distillation.

Storing Your Wash

Recommendations for storing the cleared wash before distillation.

Step 2: Prepare the T500 Reflux Distillation System

Transfer Cleared Wash into Boiler

Instructions for safely transferring the cleared wash into the T500 boiler.

Add Boil Enhancers and Conditioner

Adding ceramic boil enhancers and optional distilling conditioner.

Assemble Reflux Condenser

Connecting tubing and components of the reflux condenser.

Add Thermometer

Installing the digital thermometer into the condenser.

Boiler Assembly

Securing the condenser onto the boiler base.

Step 3: Distil the Wash

Connect Condenser to Water Supply

Connecting the water flow regulator and tubing for cooling.

Start the Boil

Instructions for powering the boiler and heating the wash.

Adjust Water Flow

Controlling cooling water flow for optimal distillation temperature.

Collect Your Spirit

Process for collecting distillate and discarding foreshots.

Finish the Distillation

Identifying when distillation is complete and shutdown procedures.

Step 4: Dilute and Filter

Measure Distillate ABV

Using an alcometer to measure the spirit's alcohol by volume.

Water Down Distillate

Diluting the spirit to 50% ABV using clean water.

Filter Your Spirit

Filtering the diluted spirit through activated carbon.

Flavouring Your Spirit

Water Distillation

Step 1: Assembly

Assembling the T500 for water distillation.

Step 2: Water Distillation

Process for distilling water using the T500 system.

Botanical Basket Distillation

Pot Distilling

Troubleshooting Guide

Alcohol Distillate Flows Irregularly

Diagnosing and fixing inconsistent distillate flow.

No Alcohol Is Coming Out

Troubleshooting issues where no distillate is produced.

Spirit Is Cloudy;Milky

Identifying and resolving cloudy or milky spirit issues.

Strong Unpleasant Smell

Addressing strong, unpleasant smells in the distillate.

Spirit Has a Blue Tint

Identifying and resolving a blue tint in the spirit.

Low Yield

Troubleshooting reasons for low alcohol yield.

Troubleshooting Guide (Continued)

Low Spirit Purity

Addressing issues resulting in low alcohol purity.

Boiler Stopped Heating

Diagnosing why the boiler has stopped heating.

Cloudy Spirit After Flavouring;Water

Resolving cloudiness after adding flavourings or water.

Fluctuating Distillation Temperatures

Managing temperature fluctuations during distillation.

Alcohol Leak from Condenser Top

Fixing alcohol leaks from the top of the condenser.

Alcohol Leak from Brackets

Resolving alcohol leaks from behind the black plastic brackets.

Condenser Leaks During Cleaning

Understanding normal leakage during condenser cleaning.

Supplementary Information and FAQs

Black Stuff in Wash

Explains the purpose of activated carbon in the wash.

Yeast at High Temperature

Addresses yeast viability when added to high-temperature washes.

Fermentation Duration

Information on the typical fermentation time for a wash.

Unusual Wash Smells

Explains normal and abnormal smells produced during fermentation.

Confirming Fermentation Completion

Methods to determine if fermentation is complete.

Clearing Agent Function

How the Still Spirits Turbo Clear works to clarify the wash.

T500 Distillation Process Overview

How the T500 Reflux Distillation System works.

Expected Alcohol Yield

Details the amount of alcohol expected from a wash.

Supplementary Information and FAQs (Continued)

Distillate Composition

Explains the components found in the distillate.

Using T500 as Pot Still

Discusses using the T500 for pot still distillation.

Consecutive Batch Distillation

Guidance on running consecutive distillation batches.

Higher ABV via Double Distilling

Whether double distilling increases ABV with the T500.

Methanol Production and Risks

Information on methanol levels in the T500 distillate.

Boiler Operating Temperature

Explains the operating temperature of the boiler.

Minimum Boiler Volume Requirement

Minimum liquid volume required for the 30L boiler.

Ceramic Boil Enhancers Purpose

Reasons for using ceramic boil enhancers.

Distilling Conditioner Explained

What distilling conditioner is and its use.

Water Outlet Temperature Control

Importance and impact of controlling water outlet temperature.

Supplementary Information and FAQs (Continued)

Bio Fuel Production

Using the T500 system for bio fuel production.

Water Flow Controller Tap Fitting

Solutions for fitting the water flow controller to different taps.

Still Running Costs

Information on the cost of running the T500 distillation system.

Recycling Cooling Water

Methods for recycling cooling water for the system.

Identifying Distillation Completion

Indicators that the distillation process is complete.

T500 Condenser Fillings

Contents of the T500 Reflux Condenser column.

Cleaning the Reflux Condenser

Recommended frequency and method for cleaning the condenser.

Glossary

Activated Carbon

Definition and function of activated carbon in distillation.

Alcohol (Ethanol)

Definition of alcohol (ethanol) in the context of distillation.

Alcohol Purity

How alcohol purity is measured and its relevance to the T500.

Glossary (Continued)

Alcohol Yield

Explanation of alcohol yield and factors affecting it.

Alcometer & Hydrometer Usage

How to use alcometers and hydrometers for measurement.

Congeners in Distillate

Definition of congeners and their role in distillate flavour.

Distillate Definition

Definition of distillate in the distillation process.

Distillation Process

Definition and basic process of distillation.

Fermentation Process

Definition of fermentation and its role in producing alcohol.

Foreshots Identification

Definition and identification of foreshots in distillation.

Heads Definition

Definition and characteristics of the 'heads' portion of distillate.

Hearts Definition

Definition and characteristics of the 'hearts' portion of distillate.

Tails Definition

Definition and characteristics of the 'tails' portion of distillate.

Methanol Risks and Levels

Information on methanol levels in the T500 distillate.

Spirit Definition

Definition of spirit in terms of alcohol content.

Wash Definition

Definition of wash as the fermented liquid.

Yeast Function

Definition and role of yeasts in fermentation.

Legal Alcohol Distillation

Alcohol for Bio Fuel

Warranty

Still Spirits T500 Specifications

General IconGeneral
Boiler TypeElectric
Capacity25 liters
Power2000W
MaterialStainless Steel
Weight10 kg
Heating MethodElectric
Voltage220-240V