Still RX60 25-35 - User Manual

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Electric truck

RX60 25-35 Cat. 3GD

For use in potentially explosive areas

Original instructions

6301 6302 6304 6305 6307 6308

6309

56378011526 EN - 03/2021 - 01

Main Page

Table of Contents5
Foreword15
Your Truck16
Description of the Truck16
General19
CE Labelling19
Explosion Protection Notice20
EC Declaration of Conformity in Accordance with Machinery Directive21
Accessories22
Labelling Points24
Nameplate27
Nameplate of the Pressure-Tight Housing28
Production Number28
Stvzo (Road Traffic Licensing Regulations) Information29
Nameplate of the Battery30
Diagnostic Interface32
Using the Truck33
Basic Information on Explosion Protection33
Commissioning35
Proper Use36
Proper Use During Towing37
Improper Use37
Place of Use39
Parking in Temperatures below -10 °C41
Using Working Platforms41
Information about the Documentation43
Scope of the Documentation43
Supplementary Documentation44
Issue Date and Topicality of the Operating Instructions45
Copyright and Trademark Rights45
Explanation of Signal Terms Used45
List of Abbreviations46
Definition of Directions48
Schematic Views48
Environmental Considerations50
Packaging50
Disposal of Components and Batteries50
Safety51
Definition of Responsible Persons52
Operating Company52
Competent Person for Explosion Protection Checks53
Drivers54
Basic Principles for Safe Operation56
Insurance Cover on Company Premises56
Modifications and Retrofitting56
Changes to the Overhead Guard and Roof Loads58
Warning Regarding Non-Original Parts58
Damage, Defects and Misuse of Safety Systems59
Tyres60
Medical Equipment61
Exercise Caution When Handling Gas Springs and Accumulators62
Length of the Fork Arms62
Residual Risk64
Residual Dangers, Residual Risks64
Special Risks Associated with Using the Truck and Attachments66
Overview of Hazards and Countermeasures68
Danger to Employees70
Safety Tests72
Carrying out Regular Inspections on the Truck72
Explosion-Protection Checks73
Testing the Electrical System74
Insulation Testing74
Safety Regulations for Handling Consumables76
Permissible Consumables76
Oils76
Hydraulic Fluid77
Battery Acid78
Disposal of Consumables79
Emissions80
Overviews83
Overview84
Driver's Compartment86
Shelves88
Operating Devices and Display Elements90
Display-Operating Unit "STILL Easy Control90
Explosion-Protection Warning Lights92
Battery Isolating Switch92
Emergency off Switch94
Reset Button94
Multi-Lever Operation95
Double Mini-Lever96
Triple Mini-Lever98
Quadruple Mini-Lever100
Fingertip102
Joystick 4Plus103
Travel Direction Selector and Indicator Module (Variant)104
Operating105
Checks and Tasks before Daily Use106
Visual Inspections and Function Checking106
Climbing into and out of the Truck109
Safety Information Regarding Electrostatic Charge111
Adjusting the Driver's Seat and Armrest111
Adjusting the Steering Column111
Switching on the Battery Isolating Switch112
Adjusting the Swivelling Display-Operating Unit112
Unlock the Emergency off Switch114
Checking the Emergency off Function114
Operating the Signal Horn115
Operating the Pneumatic Signal Horn115
Using the Driver's Cab116
Checking the Brake Oil Level117
Checking the Brake System for Correct Function120
Warming up the Hydraulic Oil at Cold Ambient Temperatures122
Checking the Steering System for Correct Function123
Driver's Seat124
Adjusting the Driver's Seat124
Seat Belt128
Adjusting the Armrest132
Switching on133
Switching on Using the Key Switch133
Switching on Via Push Button (Variant)134
Display-Operating Unit136
Operating the Display-Operating Unit136
Access Authorisation with PIN Code (Variant)137
Access Authorisation for the Fleet Manager (Variant)139
Pre-Shift Check143
Description of the Pre-Shift Check (Variant)143
Process144
All Questions145
Defining the Question Sequence147
Displaying the History148
Defining the Shift Start150
Resetting the Truck Restrictions154
Driver Profiles157
Driver Profiles (Variant)157
Selecting Driver Profiles157
Creating Driver Profiles159
Renaming Driver Profiles161
Deleting Driver Profiles164
Lighting166
Meaning of the Symbols166
Driving Lights167
Working Spotlights168
Working Spotlight for Reverse Travel (Variant)169
Turn Indicators169
Hazard Warning System171
Rotating Beacon172
STILL Safetylight (Variant)173
Warning Zone Light (Variant)174
Efficiency and Drive Modes175
Blue-Q (Variant)175
Switching Blue-Q on and off177
Configuring Blue-Q178
STILL Classic and Sprint Mode178
Driving180
Safety Regulations When Driving180
Roadways182
Selecting Drive Programmes 1 to 3185
Selecting Drive Programme a or B185
Configuring Drive Programmes a and B186
Selecting the Drive Direction188
Actuating the Drive Direction Switch with the Multiple-Lever Version189
Actuating the Drive Direction Switch with the Mini-Lever Version189
Actuating the Drive Direction Switch with the Fingertip Version189
Actuating the Vertical Rocker Button for the "Drive Direction", Joystick 4Plus Version190
Indicator Module Version191
Starting Drive Mode191
Starting Drive Mode, Dual Pedal Version (Variant)193
Operating the Service Brake195
Actuating the Electric Parking Brake196
Malfunctions in the Electric Parking Brake200
Steering205
Reducing Speed When Turning (Curve Speed Control)206
Speed Reduction When the Fork Carriage Is Raised (Variant)207
Speed Reduction When the Cab Door Is Open207
Speed Limitation (Variant)208
Cruise Control (Variant)210
Parking215
Parking the Truck Securely and Switching It off215
Wheel Chock (Variant)218
Lifting219
Lifting System Variants219
Lift Mast Versions219
Operating Devices for the Lifting System220
Controlling the Lifting System Using Multi-Lever Operation222
Controlling the Lifting System Using a Double Mini-Lever224
Controlling the Lifting System Using a Triple Mini-Lever226
Controlling the Lifting System Using a Quadruple Mini-Lever228
Controlling the Lifting System Using the Fingertip228
Controlling the Lifting System Using the Joystick 4Plus231
Dynamics of the Hydraulic Movements233
Selecting Load Programs 1 to 3234
Fork Wear Protection (Variant)235
Changing the Fork Arms236
Fork Extension (Variant)239
Operation with Reversible Fork Arms (Variant)241
Malfunctions During Lifting Mode243
Hydraulic Blocking Function244
Handling Loads246
Safety Regulations When Handing Loads246
Before Picking up a Load247
Picking up Loads248
Danger Area249
Transporting Pallets250
Transporting Suspended Loads251
Transporting Swinging Loads252
Picking up a Load252
Transporting Loads256
Shake Function (Variant)257
Setting down a Load261
Driving on Ascending and Descending Gradients262
Driving on Lifts263
Driving on Loading Bridges265
Tilt Angle-Dependent Assistance Systems266
Mast Tilt Angle Display266
Tilt End Stop Damping266
Automatic Mast Vertical Positioning (Variant)266
Calibrating the Automatic Mast Vertical Positioning266
Function Checking of the Automatic Mast Vertical Positioning Function (Variant)268
Load-Dependant Assistance Systems272
Overload Detection (Variant)272
Dynamic Load Control 1273
Dynamic Load Control 2274
Load Measurement (Variant)276
Calibrating the Load Measurement277
Precision Load Measurement (Variant)279
Tare Function281
Total Load (Variant)283
Depressurising the Hydraulic System286
Need to Depressurise the Hydraulic System286
Wizard for Depressurising the Hydraulic System287
Depressurising the Hydraulic System Using Multi-Lever Operation289
6Th Function290
Depressurising the Hydraulic System Using a Double Mini-Lever291
Depressurising the Hydraulic System Using the Double Mini-Lever and the 5Th Function292
Depressurising the Hydraulic System Using a Triple Mini-Lever293
Depressurising the Hydraulic System Using the Triple Mini-Lever and the 5Th Function294
Depressurising the Hydraulic System Using a Quadruple Mini-Lever295
5Th Function296
Depressurising the Hydraulic System Using the Fingertip297
Depressurising the Hydraulic System Using the Fingertip and the 5Th Function298
Depressurising the Hydraulic System Using the Joystick 4Plus299
Depressurising the Hydraulic System Using the Joystick 4Plus and the 5Th Function300
Special Feature for Clamping Attachments301
Exiting the Wizard302
Attachments303
Fitting Attachments303
General Instructions for Controlling Attachments307
Attachment Example for the Connection of the Auxiliary Hydraulics308
Adjusting the Hydraulic Speed for Attachments308
Clamp Locking Mechanism (Variant)312
Controlling Attachments Using Multi-Lever Operation314
Controlling Attachments Using Multi-Lever Operation and the 5Th and 6Th Function316
Controlling Attachments Using a Double Mini-Lever318
Controlling Attachments Using the Double Mini-Lever and the 5Th Function320
Controlling Attachments Using a Triple Mini-Lever322
Controlling Attachments Using the Triple Mini-Lever and the 5Th Function324
Controlling Attachments Using a Quadruple Mini-Lever326
Controlling Attachments Using the Quadruple Mini-Lever and the 5Th Function328
Controlling Attachments Using the Fingertip329
Controlling Attachments Using the Fingertip and the 5Th Function331
Controlling Attachments Using the Joystick 4Plus333
Controlling Attachments Using the Joystick 4Plus and the 5Th Function335
Picking up a Load Using Attachments336
Auxiliary Equipment337
General Note337
Fleetmanager (Variant)337
Shock Recognition (Variant)337
Driver Restraint Systems (Variants)337
Actuating the Windscreen Wipers and Windscreen Washers (Variant)337
Filling the Washer System340
Operating the Rear Window Heating340
Ceiling Sensor (Variant)341
Cab347
Opening and Closing the Cab Door347
Opening and Closing the Side Window348
Turning the Interior Lighting on or off (Variant)349
Radio (Variant)349
Heating System (Variant)350
Clipboard (Variant)353
Push-Up Roof Window (Variant)353
Sun Visor and Sun Blind355
Trailer Operation356
Safety Information for Trailer Operation356
Towed Load357
Coupling Pin in the Counterweight358
Tow Coupling RO*244360
Towing Trailers364
Cold Store Application365
Display Messages370
Behaviour When the Explosion-Protection Warning Lights Are Illuminated370
Messages372
Messages about Operation372
Messages about the Truck379
Procedure in Emergencies381
Emergency Shutdown381
Actuating the Reset Button after Automatic Emergency Shutdown382
Procedure if Truck Tips over384
Emergency Hammer384
Emergency Driving Via the Drive Direction Switch/Drive Direction Selection Lever385
Emergency Lowering386
Emergency Actuation of the Electric Parking Brake388
Towing390
Connecting and Disconnecting the Battery Male Connector394
Connecting the Battery Male Connector394
Disconnect the Battery Male Connector396
Handling the Lead-Acid Battery398
Safety Regulations for Handling the Battery398
Maintaining the Battery403
Checking the Battery Condition, Acid Level and Acid Density404
Checking the Battery Charge Status406
Charging the Lead-Acid Battery406
Equalising Charging to Preserve the Battery Capacity411
Replacing and Transporting the Battery413
General Information on Replacing the Battery413
Changing to a Different Battery Type414
Wire Cross-Section of the Battery Cable on the "High Performance" Variant415
Closing the Battery Door416
Replacing the Battery Using a Truck419
Replacing the Battery Using a Change Frame (Variant)423
Transporting the Lead-Acid Battery by Crane428
Cleaning the Truck429
Note on Flame Proof Enclosures429
Cleaning the Electrical System432
Cleaning Load Chains432
Cleaning the Windows433
After Cleaning434
Transporting the Truck435
Transport435
Crane Loading438
Decommissioning439
Safety Information for Shutting down and Restarting439
Decommissioning and Storing the Truck439
Use after Storage or Decommissioning441
Maintenance443
Safety Regulations for Maintenance444
General Information444
Working on the Hydraulic Equipment445
Working on the Electrical Equipment445
Safety Devices445
Set Values445
Lifting and Jacking up446
Working at the Front of the Truck446
General Maintenance Information448
Personnel Qualifications448
Maintenance of the Explosion Protection Components449
Information for Carrying out Maintenance450
Monthly452
Maintenance by the Authorised Service Centre: Explosion-Protection Components - 1000 Hours/Yearly453
Maintenance - 1000 Hours/Annually454
Maintenance - 3000 Hours/Every Two Years458
Ordering Spare Parts and Wearing Parts458
Quality and Quantity of the Required Operating Materials459
Lubrication Plan460
Maintenance Data Table461
Preserving Operational Readiness464
Changing the Light Bulb464
Lubricating the Joints and Controls465
Checking the Battery Interlock and the Battery Door Interlock465
Maintaining the Seat Belt466
Checking the Driver's Seat468
Checking the Antistatic Paint Layer469
Servicing the Heating System or Air Conditioning470
Servicing Wheels and Tyres473
Servicing the Steering Axle474
Checking the Battery475
Adjusting the Warning Zone Light476
Replacing the Fuses476
Checking the Hydraulic System for Leak Tightness476
Check the Hydraulic Oil Level478
Lubricating the Lift Mast and Roller Track480
Preserving Operational Readiness for Cold Store Application480
1000-Hour Maintenance/Annual Maintenance481
Other Work that Must be Carried out481
Checking the Lift Cylinders and Connections for Leaks481
Checking the Fork Arms481
Checking the Reversible Fork Arms483
Checking the Double Pedal484
Checking the Battery Changeover Frame484
Technical Data485
Ergonomic Dimensions486
Dimensions487
VDI Datasheet RX60-25, RX60-25/600 and RX60-25L/600489
VDI Datasheet RX60-30, RX60-30/600 and RX60-30L/600494
VDI Datasheet RX60-35L499
Eco-Design Requirements for Electric Motors and Variable Speed Drives503
Battery Specifications504
Information on the Auxiliary Hydraulics506

Brand	Still
Model	RX60 25-35
Category	Forklifts
Language	English

Still RX60 25-35 - User Manual

Table of Contents

Still RX60 25-35 Specifications

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