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RX50-13
Still RX50-13 User Manual
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Original
instructions
Electric
forklift
truck
RX50-10
RX50-13
RX50-15
RX50-16
5060
5061
506
3
5065
5066
55048011501
EN
-
12/2015
2
Table of Contents
Default Chapter
5
Table of Contents
5
1 Foreword
13
Your Truck
14
General
14
CE Labelling
14
EC Declaration of Conformity in Accordance with Machinery Directive
15
Accessories
15
Information about Documentation
16
Documentation Scope
16
Issue Date and Topicality of the Operating Instructions
17
Copyright and Trademark Rights
17
Explanation of Information Symbols Used
17
List of Abbreviations
18
Definition of Directions
21
Schematic Views
21
Environmental Considerations
23
Packaging
23
Disposal of Components and Batteries
23
2 Introduction
25
Use of Truck
26
Proper Usage
26
Proper Use During Towing
26
Impermissible Use
26
Place of Use
27
Parking in Temperatures below -10°C
28
Using Working Platforms
28
Residual Risk
29
Residual Dangers, Residual Risks
29
Special Risks Associated with Using the Truck and Attachments
30
Overview of Hazards and Countermeasures
32
Danger to Employees
35
3 Safety
37
Definition of Responsible Persons
38
Operating Company
38
Specialist
38
Drivers
39
Essentials for Safe Operation
41
Insurance Cover on Company Premises
41
Changes and Retrofitting
41
Changes to the Overhead Guard and Roof Loads
44
Warning Regarding Non-Original Parts
44
Damage, Defects and Misuse of Safety Systems
45
Tyres
45
Medical Equipment
46
Exercise Caution When Handling Gas Springs and Accumulators
47
Length of the Fork Arms
47
Safety Tests
49
Regular Safety Inspection of the Truck
49
Insulation Testing
49
Safety Regulations for Handling Consumables
51
Permissible Consumables
51
Oils
51
Hydraulic Fluid
52
Battery Acid
53
Brake Fluid
54
Disposal of Consumables
56
Emissions
57
4 Overviews
61
General View of Truck
62
General View of Driver's Compartment
64
Operating Devices and Display Elements
65
Display and Operating Unit
65
Operating Devices for Hydraulic and Traction Functions
67
Multi-Lever
68
Double Mini-Lever
69
Three-Way Mini-Lever
70
Four-Way Mini-Lever
71
Joystick 4Plus
72
Fingertip
73
Mini Console
74
Identification Points
76
Overview
76
Nameplate
77
Production Number
78
Stvzo (Road TraffiC Licensing Regulations) Information
78
5 Operation
79
Checks and Operations Prior to Commissioning
80
Visual Inspections
80
Filling the Washer System
82
Checking the Condition of the Wheels and Tyres
83
Adjusting the GS15 Driver's Seat
84
Adjusting the MSG 65/MSG 75 Driver's Seat
86
Adjusting the Armrest
89
Commissioning
91
Climbing On/Off
91
Connecting the Battery Male Connector
93
Shelf and Cup Holder
93
Unlocking the Emergency off Switch
94
Switching on the Key Switch
95
Access Authorisation with PIN Code (Variant)
98
Operating the Signal Horn
108
Seat Belt
109
Checking the Brake System for Correct Function
111
Checking the Steering System for Correct Function
112
Checking the Emergency Stop Function
113
Zero Adjustment of the Load Measurement (Variant)
113
Checking the Vertical Lift Mast Position (Variant) for Correct Function
115
Driving
116
Safety Regulations When Driving
116
Driveways
118
Setting the Drive Programs
120
Reducing Speed with a Raised Load (Variant)
121
Special Overhead Guard for Drive-In Racks (Variant)
121
Selecting the Drive Direction
123
Actuating the Drive Direction Switch, Multiple-Lever Version
124
Actuating the Drive Direction Switch, Mini-Lever Version
124
Actuating the Vertical Rocker Switch for the "Drive Direction", Joystick 4Plus Version
125
Actuate the Drive Direction Switch, Fingertip Version
125
Actuating the Drive Direction Switch, Mini-Console Version
126
Starting Drive Mode
126
Starting Drive Mode, Dual-Pedal Version (Variant)
128
Operating the Service Brake
131
Actuating the Mechanical Parking Brake
132
Steering
133
Reducing Speed When Turning (Curve Speed Control)
134
Lifting
135
Lifting System Variants
135
Automatic Lift Cut out (Variant)
135
Lift Mast Vertical Position (Variant)
136
Types of Lift Mast
140
Malfunctions During Lifting Mode
142
Lifting System Operating Devices
143
Hydraulic Blocking Function
144
Multi-Lever Lifting System
146
Controlling the Lifting System Using a Double Mini-Lever
147
Controlling the Lifting System Using a Triple Mini-Lever
148
Controlling the Lifting System Using a Quadruple Mini-Lever
149
Controlling the Lifting System Using the Joystick 4Plus
150
Controlling the Lifting System with the Fingertip Console
152
Changing the Fork Arms
153
Fork Extension (Variant)
155
Operation with Reversible Fork Arms (Variant)
157
Working with Loads
159
Safety Regulations When Handing Loads
159
Before Taking up Load
160
Load Measurement (Variant)
161
Picking up Loads
164
Danger Area
165
Transporting Pallets
166
Transport of Swinging Loads
166
Picking up a Load
167
Transporting Loads
171
Setting down Loads
172
Driving on Ascending and Descending Slopes
174
Driving on Lifts
174
Driving on Loading Bridges
176
Working with Attachments
177
Fitting Attachments
177
Releasing the Pressure from the Hydraulic System
179
General Instructions for Controlling Attachments
181
Controlling Attachments Using Multi-Lever Operation
183
Controlling Attachments Using Multi-Lever Operation and the 5Th Function
184
Controlling Attachments Using a Double Mini-Lever
186
Controlling Attachments Using the Double Mini-Lever and the 5Th Function
188
Controlling Attachments Using a Triple Mini-Lever
190
Controlling Attachments Using the Three-Way Mini-Lever and the 5Th Function
192
Controlling Attachments Using a Quadruple Mini-Lever
194
Controlling Attachments Using the Four-Way Mini-Lever and the 5Th Function
196
Controlling Attachments Via the Joystick 4Plus
198
Controlling Attachments Using the Joystick 4Plus and the 5Th Function
199
Controlling the Attachments with Fingertip
200
Controlling Attachments with Fingertip and the 5Th Function
201
Clamp Locking Mechanism (Variant)
203
Taking up a Load Using Attachments
207
Operation of Additional Equipment
208
Switching Lighting on and off
209
Switching the Rotating Beacon on and off
209
Switching the Hazard Warning System on and off
210
Switching Direction Indicators on and off
210
Switching the Double Working Spotlights on and off
213
Operating the Windscreen Wiper/Washer
215
Fleetmanager (Variant)
215
Accident Recorder (Variant)
216
Driver Restraint Systems (Variants)
216
Clipboard (Variant)
216
Trailer Operation
217
Towed Load
217
Tow Coupling RO*230
218
Tow Coupling RO*244
220
Towing Trailers
222
Cold Store Application
223
Operating the Display and Operating Unit
226
Indicators
226
Adjusting the Displays
229
Symbols in the Display
229
Setting the Date or Time
234
Resetting the Daily Kilometres and Daily Operating Hours
234
Setting the Language
235
Soft Key Button for Operating Various Equipment Variants
235
Configuring Blue-Q Efficiency Mode
236
Blue-Q Efficiency Mode
238
Functional Description
238
Effects on Additional Consumers
238
Switching Efficiency Mode Blue-Q on and off
239
Malfunctions
241
Screen Content
241
EMERGENCY SWITCH Message
242
SEAT SWITCH Message
242
SAFETY BELT Message
245
APPLY HANDBRAKE Message
246
LOWER FORKS Message
247
REFERENCE CYCLE Message
247
SERVICE BRAKE Message
248
Operation in Special Operating Situations
249
Transporting
249
Towing
252
Crane Loading
255
Behaviour in Emergencies
259
Emergency Shutdown
259
Procedure if Truck Tips over
260
Emergency Lowering
260
Handling the Battery
263
Safety Regulations When Handling the Battery
263
Opening and Closing the Battery Hood
266
Opening/Closing the Battery Door
271
Disconnecting the Battery Male Connector
273
Battery Replacement Using a Bridge
274
Battery Transport with Crane
281
Changing the Battery Using the Internal Roller Channel
282
Battery Replacement Using an External Roller Channel
285
Battery Installation or Battery Replacement Without Onboard Devices
289
Maintaining the Battery
290
Decommissioning
294
Parking the Truck Securely and Switching It off
294
Wheel Chock (Variant)
296
Shutting down and Storing the Truck
296
Recommissioning after Storage
298
Cleaning
300
Cleaning the Truck
300
Cleaning the Electrical System
302
Cleaning Load Chains
303
After Washing
304
6 Maintenance
305
General Maintenance Information
306
Personnel Qualifications
306
Information for Carrying out Maintenance
306
Maintenance - 1000 Hours/Annually
309
Maintenance - 3000 Hours/Every Two Years
313
Ordering Spare Parts and Wearing Parts
313
Quality and Quantity of the Required Operating Materials
313
Maintenance Data Table
315
Safety Regulations for Maintenance
318
General Information
318
Working on the Hydraulic Equipment
318
Working on the Electrical Equipment
318
Safety Devices
319
Set Values
319
Lifting and Jacking up
319
Working at the Front of the Truck
320
Providing Access to Maintenance Points
322
Removing/Installing the Valve Cover
322
Removing/Installing the Bottom Plate
323
Removing/Installing the Bottom Plate for Dual Pedal Operation (Variant)
325
Maintenance
327
Lubricating the Joints and Controls
327
Checking the Battery Hood Lock
327
Maintaining the Seat Belt
328
Checking the Driver's Seat
330
Servicing Wheels and Tyres
330
Checking the Drive Axle for Oil Level, Leaks and General Condition
332
Checking the Brake Fluid Level
333
Checking the Brake Fluid Level Sensor
334
Checking the Battery Condition, Acid Level and Acid Density
336
Checking the Fuses
337
Changing Fuses
339
Checking the Hydraulic Oil Level
341
Checking the Hydraulic System for Leaks
342
Lubricating the Lift Mast and Roller Track
343
Maintenance for Trucks Used in Cold Stores
343
Maintaining the Tow Coupling
343
1000-Hour Maintenance / Annual Maintenance
345
Other Tasks
345
Checking the Cable Connections
345
Checking Accelerator Pedal and Brake Pedal
345
Checking the Brake System for Correct Operation and Leaks
345
Checking the Dual Pedal
346
Checking the Lift Cylinders and Connections for Leaks
346
Checking Fork Arms
347
Checking the Reversible Fork Arms
347
7 Technical Data
349
Dimensions
350
VDI Datasheet: RX50-10 and RX50-13
351
VDI Datasheet: RX50-15 and RX50-16
355
Ergonomic Dimensions
359
Battery Specifications
360
Fuse Assignment
363
4
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Still RX50-13 Specifications
General
Load Capacity
1300 kg
Power Source
Electric
Load Centre of Gravity
500 mm
Battery Voltage
48 V
Overall Height
2070 mm
Mast Type
Triplex
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