Name: Still RX20 14-20
Brand: Still
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Electric truck

RX2014-20

RX2014-20/Li-Ion

Original instructions

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6231

56368011501EN-04/2022 - 13

Table of Contents5
Foreword17
Your Truck18
Description of the Truck18
General21
Conformity Marking22
Declaration that Reflects the Content of the Declaration of Conformity23
Accessories24
Labelling Points26
Nameplate29
Serial Number30
Stvzo (Road Traffic Licensing Regulations) Information31
Nameplate for a 48-V Lithium-Ion Battery31
Using the Truck33
Commissioning33
Intended Use33
Proper Use During Towing33
Improper Use34
Place of Use34
Parking in Temperatures below -10 °C36
Using Working Platforms36
Information about the Documentation37
Scope of the Documentation37
Supplementary Documentation38
Issue Date and Topicality of the Operating Instructions39
Copyright and Trademark Rights39
Explanation of Information Symbols Used39
List of Abbreviations40
Definition of Directions42
Schematic Views42
Environmental Considerations44
Packaging44
Disposal of Components and Batteries44
Safety45
Definition of Responsible Persons46
Operating Company46
Specialist46
Drivers47
Basic Principles for Safe Operation49
Insurance Cover on Company Premises49
Special Notes for Using Lithium-Ion Batteries49
Product-Specific Dangers Posed by the Lithium-Ion Battery52
Modifications and Retrofitting53
Changes to the Overhead Guard and Roof Loads55
Warning Regarding Non-Original Parts55
Damage, Defects and Misuse of Safety Systems56
Tyres56
Medical Equipment58
Exercise Caution When Handling Gas Springs and Accumulators58
Length of the Fork Arms59
Residual Risk60
Residual Dangers, Residual Risks60
Special Risks Associated with Using the Truck and Attachments61
Overview of Hazards and Countermeasures64
Danger to Employees66
Safety Tests68
Carrying out Regular Inspections on the Truck68
Insulation Testing68
Regularly Testing the Electrical Safety70
Safety Regulations for Handling Consumables71
Permissible Consumables71
Oils71
Hydraulic Fluid72
Battery Acid73
Disposal of Consumables74
Emissions75
Overviews79
Overview80
Driver's Compartment82
Shelf and Cup Holder83
Operating Devices and Display Elements84
Display-Operating Unit "STILL Easy Control84
Lithium-Ion Battery Display86
Emergency off Switch86
Multi-Lever Operation87
Double Mini-Lever88
Triple Mini-Lever90
Quadruple Mini-Lever92
Fingertip94
Joystick 4Plus95
Travel Direction Selector and Indicator Module (Variant)96
Operating97
Checks and Tasks before Daily Use98
Visual Inspections and Function Checking98
Climbing into and out of the Truck101
Adjusting the Driver's Seat and Armrest102
Adjusting the Steering Column103
Adjusting the Swivelling Display-Operating Unit103
Function Checking of the Assistance Systems104
Unlock the Emergency off Switch105
Checking the Emergency off Function105
Operating the Signal Horn106
Driver's Cab107
Checking the Brake System for Correct Function108
Warming up the Hydraulic Oil at Cold Ambient Temperatures110
Checking the Steering System for Correct Function111
Driver's Seat112
Adjusting the MSG 65 and MSG 75 Driver's Seat112
Seat Belt118
Adjusting the Armrest121
Switching on123
Switching on Using the Key Switch123
Switching on Via Push Button (Variant)124
Display-Operating Unit126
Operating the Display-Operating Unit126
Access Authorisation with PIN Code (Variant)127
Access Authorisation for the Fleet Manager (Variant)129
Pre-Shift Check133
Description of the Pre-Shift Check (Variant)133
Process134
All Questions135
Defining the Question Sequence136
Displaying the History138
Defining the Shift Start140
Resetting the Truck Restrictions144
Driver Profiles147
Driver Profiles (Variant)147
Selecting Driver Profiles147
Creating Driver Profiles149
Renaming Driver Profiles151
Deleting Driver Profiles154
Lighting156
Retrofitting Lighting Equipment156
Meaning of the Symbols156
Driving Lights157
Working Spotlights158
Working Spotlight for Reverse Travel (Variant)159
Turn Indicators159
Hazard Warning System161
Stvzo Equipment162
Rotating Beacon163
STILL Safetylight® and STILL Safetylight 4Plus® (Variants)163
Warning Zone Light and Warning Zone Light Plus (Variants)164
Efficiency and Drive Modes166
Blue-Q (Variant)166
Switching Blue-Q on and off168
Configuring Blue-Q169
STILL Classic and Sprint Mode169
Driving171
Safety Regulations When Driving171
Roadways173
Selecting Drive Programmes 1 to 3177
Selecting Drive Programme a or B177
Configuring Drive Programmes a and B178
Selecting the Drive Direction180
Actuating the Drive Direction Switch with the Multiple-Lever Version181
Actuating the Drive Direction Switch with the Mini-Lever Version181
Actuating the Drive Direction Switch with the Fingertip Version181
Joystick 4Plus Version182
Indicator Module Version183
Starting Drive Mode183
Starting Drive Mode, Dual Pedal Version (Variant)185
Operating the Service Brake187
Parking Brake188
Applying the Mechanical Parking Brake189
Actuating the Electric Parking Brake (Variant)191
Malfunctions in the Electric Parking Brake195
Steering200
Reducing Speed When Turning (Curve Speed Control)201
Speed Reduction When the Cab Door Is Open202
Speed Restriction (Variant)203
Cruise Control (Variant)205
Parking210
Parking the Truck Securely and Switching It off210
Wheel Chock (Variant)212
Lifting213
Lifting System Variants213
Lift Mast Versions213
Operating Devices for the Lifting System215
Controlling the Lifting System Using Multi-Lever Operation217
Controlling the Lifting System Using a Double Mini-Lever219
Controlling the Lifting System Using a Triple Mini-Lever221
Controlling the Lifting System Using a Quadruple Mini-Lever223
Controlling the Lifting System Using the Fingertip223
Controlling the Lifting System Using the Joystick 4Plus226
Dynamics of the Hydraulic Movements228
Selecting Load Programs 1 to 3229
Fork Wear Protection (Variant)230
Changing the Fork Arms231
Fork Extension (Variant)233
Operation with Reversible Fork Arms (Variant)235
Malfunctions During Lifting Mode236
Hydraulic Blocking Function237
Handling Loads239
Safety Regulations When Handing Loads239
Capacity Rating Plate239
Picking up Loads243
Danger Area244
Transporting Pallets245
Transporting Suspended Loads246
Picking up a Load247
Determining Visibility Conditions When Driving with a Load251
Transporting Loads252
Shake Function (Variant)253
Setting down a Load257
Driving on Ascending and Descending Gradients259
Driving Onto Lifts260
Driving on Loading Bridges261
Lift Height-Dependent Assistance Systems262
Optical Lift Height Measuring System (Variant)262
Lift Height Display (Variant)266
Intermediate Lift Cut-Out (Variant)267
Lift Transition Damping (Variant)272
Lift Mast End-Stop Damping (Variant)272
End Lift Cut-Out (Variant)273
Speed Reduction When the Fork Carriage Is Raised (Variant)276
Electrical Fork Wear Protection (Variant)281
Tilt Angle-Dependent Assistance Systems284
Mast Tilt Angle Display (Variant)284
Tilt End Stop Damping (Variant)284
Automatic Mast Vertical Positioning (Variant)284
Calibrating the Automatic Mast Vertical Positioning284
Function Checking of the Automatic Mast Vertical Positioning Function (Variant)286
Load-Dependant Assistance Systems289
Overload Detection (Variant)289
Dynamic Load Control 1 (Variant)289
Dynamic Load Control 2 (Variant)289
Load Measurement (Variant)295
Calibrating the Load Measurement296
Precision Load Measurement (Variant)298
Tare Function (Variant)300
Total Load (Variant)302
Zeroing the Assistance Systems305
Zeroing Process305
Depressurising the Hydraulic System308
Need to Depressurise the Hydraulic System308
Wizard for Depressurising the Hydraulic System309
Depressurising the Hydraulic System Using Multi-Lever Operation311
Depressurising the Hydraulic System Using Multi-Lever Operation and the 5Th and 6Th Function312
Depressurising the Hydraulic System Using a Double Mini-Lever313
Depressurising the Hydraulic System Using the Double Mini-Lever and the 5Th Function314
Depressurising the Hydraulic System Using a Triple Mini-Lever315
Depressurising the Hydraulic System Using the Triple Mini-Lever and the 5Th Function316
Depressurising the Hydraulic System Using a Quadruple Mini-Lever317
Depressurising the Hydraulic System Using the Quadruple Mini-Lever and the 5Th Function318
Depressurising the Hydraulic System Using the Fingertip319
Depressurising the Hydraulic System Using the Fingertip and the 5Th Function320
Depressurising the Hydraulic System Using the Joystick 4Plus321
Depressurising the Hydraulic System Using the Joystick 4Plus and the 5Th Function322
Special Feature for Clamping Attachments323
Exiting the Wizard324
Attachments325
Fitting Attachments325
General Instructions for Controlling Attachments328
Attachment Example for the Connection of the Auxiliary Hydraulics329
Adjusting the Hydraulic Speed for Attachments329
Clamp Locking Mechanism (Variant)333
Controlling Attachments Using Multi-Lever Operation335
Controlling Attachments Using Multi-Lever Operation and the 5Th and 6Th Function337
Controlling Attachments Using a Double Mini-Lever339
Controlling Attachments Using the Double Mini-Lever and the 5Th Function341
Controlling Attachments Using a Triple Mini-Lever343
Controlling Attachments Using the Triple Mini-Lever and the 5Th Function345
Controlling Attachments Using a Quadruple Mini-Lever347
Controlling Attachments Using the Quadruple Mini-Lever and the 5Th Function349
Controlling Attachments Using the Fingertip350
Controlling Attachments Using the Fingertip and the 5Th Function352
Controlling Attachments Using the Joystick 4Plus354
Controlling Attachments Using the Joystick 4Plus and the 5Th Function356
Picking up a Load Using Attachments357
Auxiliary Equipment358
Fleetmanager (Variant)358
Shock Recognition (Variant)358
Driver Restraint Systems (Variants)358
Actuating the Windscreen Wipers and Windscreen Washers (Variant)358
Filling the Washer System360
Operating the Rear Window Heating361
Ceiling Sensor (Variant)361
Run-On Time for Additional Devices366
Optical Assistance Systems369
Circumferential View Camera System (Variant)369
Modular Camera System (Variant)374
Laser-Smartfork Assistance System (Variant)379
Cab385
Opening and Closing the Cab Door385
Opening and Closing the Side Window386
Turning the Interior Lighting on or off (Variant)387
Radio (Variant)387
Heating System (Variant)388
Air Conditioning (Variant)388
Clipboard (Variant)392
Push-Up Roof Window (Variant)392
Sun Visor and Sun Blind394
Trailer Operation395
Towed Load395
Coupling Pin in the Counterweight396
Automatic Tow Coupling398
Towing Trailers403
Cold Store Application404
Display Messages408
Messages408
Messages about Operation408
Messages about the Truck416
Procedure in Emergencies417
Emergency Shutdown417
Procedure if Truck Tips over418
Emergency Hammer419
Emergency Driving Via the Drive Direction Switch/Drive Direction Selection Lever419
Emergency Lowering420
Emergency Actuation of the Electric Parking Brake (Variant)422
Towing424
Connecting and Disconnecting the Battery Male Connector427
Connecting the Battery Male Connector427
Disconnect the Battery Male Connector428
Charging Quick-Access429
Charging Quick-Access above the Battery Door (Variant)429
On-Board Charger434
General Information about the On-Board Charger (Variant)434
Changing the Battery Type Used435
Configuring the On-Board Charger436
Charging the Battery440
Compatible Batteries450
Performance Data451
Handling the Lead-Acid Battery452
Safety Regulations for Handling the Battery452
Maintaining the Battery456
Checking the Battery Condition, Acid Level and Acid Density457
Checking the Battery Charge Status and Calibrating the Battery Charge Indicator458
Charging the Lead-Acid Battery460
Equalising Charging to Preserve the Battery Capacity464
Handling the Lithium-Ion Battery466
Safety Regulations for Handling the Lithium-Ion Battery466
Illustration of a Lithium-Ion Battery469
Special Instructions and Course of Action for C-Line Lithium-Ion Batteries470
Regulations for Storing Lithium-Ion Batteries472
Checking the Battery Charge State474
Charging the Lithium-Ion Battery476
Replacing and Transporting the Battery480
General Information on Replacing the Battery480
Changing to a Different Battery Type480
Converting to Lithium-Ion Batteries481
Opening and Closing the Battery Door482
Special Notes for Installing the Lithium-Ion Battery485
Replacing the Battery Using a Truck485
Replacing the Battery Using a Lift Truck and a Battery Change Frame491
Replacing the Battery Using a Hydraulic Battery Carrier (Variant)498
Transporting the Lead-Acid Battery by Crane504
Transporting the Lithium-Ion Battery by Crane505
Cleaning the Truck506
Cleaning the Electrical System508
Cleaning Load Chains509
Cleaning the Windows510
After Cleaning510
Transporting the Truck511
Transport511
Crane Loading513
Decommissioning515
Decommissioning and Storing the Truck515
Use after Storage or Decommissioning517
Maintenance519
Safety Regulations for Maintenance520
General Information520
Working on the Hydraulic Equipment520
Working on the Electrical Equipment520
Safety Devices521
Set Values521
Lifting and Jacking up521
Working at the Front of the Truck522
General Maintenance Information523
Personnel Qualifications523
Information for Carrying out Maintenance523
Setting up and Adjusting the Due Date Counter for Maintenance and Safety Checks525
Maintenance - 1000 Hours/Annually528
Maintenance - 3000 Hours/Every Two Years531
Ordering Spare Parts and Wearing Parts531
Quality and Quantity of the Required Operating Materials531
Lubrication Plan533
Maintenance Data Table534
Preserving Operational Readiness537
Lubricating the Joints and Controls537
Checking the Battery Interlock and the Battery Door Interlock538
Maintaining the Seat Belt539
Checking the Driver's Seat540
Servicing the Heating System or Air Conditioning541
Servicing Wheels and Tyres543
Servicing the Steering Axle544
Checking the Battery545
Adjusting the Warning Zone Light545
Replacing the Fuses545
Checking the Hydraulic System for Leak Tightness546
Check the Hydraulic Oil Level548
Lubricating the Lift Mast and Roller Track550
Preserving Operational Readiness for Cold Store Application550
1000-Hour Maintenance/Annual Maintenance551
Other Work that Must be Carried out551
Checking the Lift Cylinders and Connections for Leaks551
Checking the Fork Arms552
Checking the Reversible Fork Arms552
Checking the Double Pedal553
Checking the Battery Changeover Frame553
Technical Data555
Ergonomic Dimensions556
Dimensions557
VDI Datasheet: RX20-14C with Steering Turntable559
VDI Datasheet: RX20-16 with Steering Turntable563
VDI Datasheet: RX20-18 and RX20-20 with Steering Turntable567
VDI Datasheet: RX20-16 with Swing Axle571
VDI Datasheet: RX20-18 with Swing Axle575
RX20-20 Swing Axle VDI Datasheet579
Eco-Design Requirements for Electric Motors and Variable Speed Drives582
Battery Specifications for Lead-Acid Batteries584
Battery Specifications for X-Line Lithium-Ion Batteries586
Battery Specifications for C-Line Lithium-Ion Batteries588
Information on the Auxiliary Hydraulics588

Brand	Still
Model	RX20 14-20
Category	Forklifts
Language	English

Still RX20 14-20 User Manual

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Still RX20 14-20 Specifications

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