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RX70-50
Still RX70-50 User Manual
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LPG truck
RX70-40
RX70-45
RX70-50
Original instructions
7335 7336 7337 7338
57348011850 EN - 08/
2020 - 12
2
Table of Contents
Table of Contents
5
Foreword
13
Your Truck
14
General
14
CE Labelling
15
EC Declaration of Conformity in Accordance with Machinery Directive
16
Accessories Overview
16
Labelling Points Overview
17
Nameplate
18
Production Number
18
Stvzo (Road Traffic Licensing Regulations) Information
19
Using the Truck
20
Proper Usage
20
Proper Use During Towing
20
Impermissible Use
20
Place of Use
21
Using Working Platforms
22
Information about the Documentation
23
Documentation Scope
23
Supplementary Documentation
24
Issue Date and Topicality of the Operating Instructions
25
Copyright and Trademark Rights
25
Explanation of Information Symbols Used
25
List of Abbreviations
26
Definition of Directions
28
Schematic Views
28
Environmental Considerations
30
Packaging
30
Disposal of Components and Batteries
30
Safety
31
Definition of Terms Used for Responsible Persons
32
Operating Company
32
Specialist
32
Drivers
33
Basic Principles for Safe Operation
35
Insurance Cover on Company Premises
35
Changes and Retrofitting
35
Changes to the Overhead Guard and Roof Loads
37
Warning about any Manipulation of the Internal Combustion Engine
37
Warning Regarding Non-Original Parts
38
Damage, Defects and Misuse of Safety Systems
38
Length of the Fork Arms
39
Tyres
39
Medical Equipment
40
Exercise Caution When Handling Gas Springs and Accumulators
41
Residual Risk
43
Residual Dangers, Residual Risks
43
Special Risks Associated with Using the Truck and Attachments
44
Overview of Hazards and Countermeasures
46
Danger to Employees
48
Safety Tests
50
Regular Safety Inspection of the Truck
50
Carrying out Regular Safety Inspections on the LPG System
50
Regularly Checking the Level of Harmful Substances in the Exhaust Gas
51
Insulation Testing
52
Safety Regulations for Handling Consumables
53
Permissible Consumables
53
Oils
54
Hydraulic Fluid
55
Battery Acid
56
Lpg
57
Coolant and Cooling Fluid
60
Disposal of Consumables
60
Emissions
62
Overviews
65
Truck Overview
66
Overview of Driver's Compartment
67
Operating Devices and Display Elements
68
Display Operating Unit
68
Operating Devices for Hydraulic and Driving Functions
68
Double Mini-Lever
70
Three-Way Mini-Lever
71
Four-Way Mini-Lever
72
Joystick 4Plus
73
Fingertip
74
Mini Console
75
Operation
77
Checks and Tasks before Daily Use
78
Visual Inspections
78
Checking the Side Cover Is Locked
80
Climbing into and out of the Truck
81
Climbing into and out of a Truck with a Raised Driver's Cab
82
Shelves and Cup Holders
84
Adjusting the MSG 65/MSG 75 Driver's Seat
84
Adjusting the Armrest
88
Adjusting the Steering Column
89
Unlocking the Emergency off Switch
90
Switching on the Key Switch
90
Access Authorisation with PIN Code (Variant)
93
Operating the Signal Horn
102
Seat Belt
102
Using the Driver's Cab
105
Opening the LPG Cylinder Valve
105
Opening the LPG Cylinder Valve for a Double-Cylinder Holder
107
Opening the LPG Tank Shut-Off Valve
109
Starting the Engine
111
Checking the Brake System for Correct Function
112
Checking the Steering System for Correct Function
113
Checking the Emergency off Function
113
Zero Adjustment of the Load Measurement (Variant)
114
Checking the Vertical Lift Mast Position (Variant) for Correct Function
115
Filling the Washer System
116
Cleaning the Dust Valve
117
Operating the Display-Operating Unit
118
Displays
118
Adjusting the Displays
119
Symbols in the Display
120
Setting the Date or Time
125
Resetting the Daily Kilometres and Daily Operating Hours
125
Setting the Language
126
Softkeys for Operating Various Equipment Variants
126
Configuring Blue-Q Efficiency Mode
127
Shock Recognition (Variant)
128
Additional Settings
128
Blue-Q Efficiency Mode
129
Functional Description
129
Switching off Additional Consumers
130
Switching Efficiency Mode Blue-Q on and off
131
Driving
132
Safety Regulations When Driving
132
Roadways
134
Setting the Drive Programmes
136
Actuating the Vertical Rocker Switch for the "Drive Direction", Joystick 4Plus Version
137
Actuating the Drive Direction Switch, Mini-Lever Version
137
Actuating the Drive Direction Switch, Fingertip Version
138
Actuating the Drive Direction Switch, Mini-Console Version
139
Starting to Drive
139
Starting Drive Mode, Dual Pedal Version (Variant)
141
Operating the Service Brake
144
Actuating the Mechanical Parking Brake
145
Steering
147
Driving on Ascending and Descending Gradients
148
Reducing Speed with a Raised Load (Variant)
150
Automatic Shut-Off of the Internal Combustion Engine (Variant)
150
Parking
152
Parking the Truck Securely and Switching It off
152
Wheel Chock (Variant)
154
Lifting
155
Lifting System Variants
155
Automatic Lift Cut out (Variant)
155
Lift Mast Vertical Position (Variant)
156
Types of Lift Mast
160
Malfunctions During Lifting Mode
161
Hydraulic Blocking Function
163
Lifting System Operating Devices
163
Controlling the Lifting System Using a Double Mini-Lever
165
Controlling the Lifting System Using a Triple Mini-Lever
166
Controlling the Lifting System Using a Quadruple Mini-Lever
167
Controlling the Lifting System Using the Joystick 4Plus
168
Controlling the Lifting System Using the Fingertip
171
Fork Wear Protection (Variant)
171
Changing the Fork Arms
172
Fork Extension (Variant)
174
Operation with Reversible Fork Arms (Variant)
176
Handling Loads
178
Safety Regulations When Handing Loads
178
Before Taking up Load
179
Load Measurement (Variant)
180
Picking up Loads
183
Danger Area
184
Transporting Pallets
185
Transporting Suspended Loads
185
Load Pick up
186
Transporting Loads
190
Setting down Loads
191
Driving on Lifts
193
Driving on Loading Bridges
194
Attachments
195
Fitting Attachments
195
Releasing the Pressure from the Hydraulic System
197
General Instructions for Controlling Attachments
199
Controlling Attachments Using a Double Mini-Lever
201
Controlling Attachments Using the Double Mini-Lever and the 5Th Function
203
Controlling Attachments Using a Triple Mini-Lever
205
Controlling Attachments Using the Triple Mini-Lever and the 5Th Function
207
Controlling Attachments Using a Quadruple Mini-Lever
209
Controlling Attachments Using the Quadruple Mini-Lever and the 5Th Function
211
Controlling Attachments Via the Joystick 4Plus
213
Controlling Attachments Using the Joystick 4Plus and the 5Th Function
214
Controlling the Attachments with the Fingertip
215
Controlling Attachments with the Fingertip and 5Th Function
216
Clamp Locking Mechanism (Variant)
218
Taking up a Load Using Attachments
221
Auxiliary Equipment
223
Switching the Lighting on and off
223
Switching the Working Spotlight for Reverse Travel on and off
224
Switching the Rotating Beacon on and off
224
Switching the Hazard Warning System on and off
225
Switching the Turn Indicator on and off
225
Switching the Double Working Spotlights on and off
228
STILL Safetylight (Variant)
230
Operating the Windscreen Wiper/Washer
231
Filling the Washer System
231
Fleetmanager (Variant)
232
Cruise Control (Variant)
232
Driver Restraint Systems (Variants)
236
Ceiling Sensor (Variant)
236
Cab
242
Opening the Cab Door
242
Opening the Side Windows
242
Closing the Cab Door
243
Opening the Side Windows
243
Closing the Side Windows
244
Operating the Interior Lighting
245
Operating the Rear Window Heating
246
Radio (Variant)
246
Heating System (Variant)
247
Air Conditioning (Variant)
248
Trailer Operation
249
Towed Load
249
Coupling Pin in the Counterweight
250
Automatic Tow Coupling
252
Towing Trailers
261
Display Messages
263
Display Content
263
Error Code Table
263
General Messages
266
Drive-Specific Messages
275
Refuelling
283
Changing the LPG Cylinder
283
Changing the LPG Cylinder in a Double-Cylinder Holder
286
Filling the LPG Tank
288
Procedure in Emergencies
291
Emergency Shutdown
291
Procedure if Truck Tips over
292
Emergency Hammer
292
Emergency Lowering
294
Towing
296
Jump-Starting
298
Disconnecting the Battery
300
Transporting the Truck
301
Transport
301
Crane Loading
303
Cleaning
307
Cleaning the Truck
307
Cleaning the Electrical System
309
Cleaning Load Chains
309
Cleaning the Windows
310
After Washing
310
Decommissioning
311
Shutting down and Storing the Truck
311
Recommissioning after Shutdown
311
Maintenance
313
Safety Regulations for Maintenance
314
General Information
314
Working on the Hydraulic Equipment
314
Working on the Electrical Equipment
315
Working on the Ignition System
315
Safety Devices
316
Set Values
316
Lifting and Jacking up
316
Working at the Front of the Truck
316
General Maintenance Information
318
Personnel Qualifications
318
Information for Carrying out Maintenance
318
Maintenance - 1000 Hours/Annually
321
Maintenance - 3000 Hours/Every Two Years
325
Maintenance Instructions
327
Ordering Spare Parts and Wearing Parts
327
Quality and Quantity of the Required Operating Materials
327
Lubrication Plan
328
Maintenance Data Table
329
Providing Access to Maintenance Points
332
Opening the Side Service Flap
332
Closing the Side Service Flap
333
Opening the Bonnet
333
Closing the Bonnet
336
Installing and Removing the Bottom Plate
337
Preserving Operational Readiness
339
Icing the Evaporator
339
Checking the Engine Oil Level
340
Topping up the Coolant and Checking the Coolant Concentration
341
Replacing the Air Filter Cartridges
343
Lubricating the Joints and Controls
345
Checking the Door Latch
345
Maintaining the Seat Belt
346
Checking the Driver's Seat
347
Greasing the Automatic Tow Coupling
348
Servicing Wheels and Tyres
350
Servicing the Battery
352
Replacing Fuses
354
Lubricating the Lift Mast and Roller Track
355
Other Tasks
357
1000-Hour Maintenance/Yearly Maintenance
358
Cleaning the Radiator, Checking for Leaks
358
Checking the Reversible Fork Arms
358
Checking the Fork Arms
359
Checking the Hydraulic Oil Level
359
Checking the Lift Cylinders and Connections for Leaks
361
Checking the Hydraulic System for Leak Tightness
361
Technical Data
363
Dimensions
364
VDI Datasheet
366
Wheels and Tyres
369
Fuse Assignment
372
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Still RX70-50 Specifications
General
Load Capacity
5000 kg
Overall Width
1450 mm
Overall Height
2450 mm
Engine Power
55 kW
Drive
Electric
Number of wheels
4
Battery Voltage
80 V
Power Source
Battery
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