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Still RX50-10 User Manual

Still RX50-10
374 pages
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Original instructions
Electric forklift truck
RX50-10
RX50-13
RX50-15
RX50-16
5060 5061 5063 5065 5066
55048011501 EN - 12/2015

Table of Contents

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Still RX50-10 Specifications

General IconGeneral
BrandStill
ModelRX50-10
CategoryForklifts
LanguageEnglish

Summary

Introduction

Residual risk

Discussion of residual dangers, risks, and hazards associated with truck operation.

Stability

Factors affecting truck stability and methods to avoid loss of stability.

Special risks associated with using the truck and attachments

Identifies special risks when using the truck with various attachments.

Safety

Definition of responsible persons

Defines roles and responsibilities of operating company, specialist, and drivers.

Drivers

Specifies requirements for drivers, including age, training, and knowledge.

Driver rights, duties and rules of behaviour

Outlines driver's rights, duties, required protective equipment, and responsibilities.

Essentials for safe operation

General guidelines for safe operation, including insurance and changes/retrofitting.

Battery Hood Safety Warnings

Dangers and prohibitions related to drilling holes in the battery hood.

Risk to life from falling load!

Dangers of falling loads, especially without an overhead guard, and restrictions on operation.

Changes to the overhead guard and roof loads

Safety warnings regarding modifications to the overhead guard and roof loads.

Warning regarding non-original parts

Warnings about using non-original parts and their potential impact on safety.

Damage, defects and misuse of safety systems

Procedures for reporting damage, not using faulty equipment, and not deactivating safety systems.

Safety tests

Information on regular safety inspections and insulation testing requirements.

Safety regulations for handling consumables

General safety regulations for handling various consumables like oils.

Operation

Checks and operations prior to commissioning

Pre-operational checks and inspections to ensure the truck is safe to use.

Commissioning

Steps for initial commissioning of the truck.

Climbing on/off

Safety instructions and procedures for safely climbing onto and off the truck.

Connecting the battery male connector

Procedure for connecting the battery male connector, including safety precautions.

Unlocking the emergency off switch

Instructions on how to unlock the emergency off switch.

Switching on the key switch

Procedure for switching on the truck using the key switch.

Access authorisation with PIN code (variant)

Explanation of the PIN code access authorization system for preventing unauthorized use.

Defining the driver PIN

Procedure for defining a driver PIN for access authorization.

Selecting the driver PIN

Instructions for selecting or changing driver PINs within the access code menu.

Changing the password

Procedure for changing the factory default password for configuration.

Seat belt

Dangers and recommendations regarding seat belt usage for driver safety.

Fastening the seat belt

Detailed instructions for correctly fastening the seat belt.

Checking the brake system for correct function

Procedure for checking the correct function of the truck's brake system.

Checking the foot brake

Steps for checking the foot brake's pedal clearance and function.

Checking the parking brake

Procedure for checking the function of the parking brake.

Checking the steering system for correct function

Procedure for checking the steering system's correct function and play.

Checking the emergency stop function

Procedure for checking the function of the emergency stop switch.

Zero adjustment of the load measurement (variant)

Procedure for zero-adjusting the load measurement system for accuracy.

Checking the vertical lift mast position (variant) for correct function

Procedure for checking the vertical lift mast position function.

Driving

Safety regulations when driving

Rules and guidelines for safe driving conduct within the plant and on roadways.

Lifting

Lift mast vertical position (variant)

Description of the lift mast vertical position comfort feature for precise unloading.

Calibrating the 'lift mast vertical position'

Procedure for calibrating the lift mast vertical position if frequent correction is needed.

Multi-lever lifting system

Explanation of operating the multi-lever system for lifting and tilting.

Controlling the lifting system using a double mini-lever

Instructions for controlling lifting functions with a double mini-lever.

Controlling the lifting system using a triple mini-lever

Instructions for controlling lifting functions with a triple mini-lever.

Controlling the lifting system using a quadruple mini-lever

Instructions for controlling lifting functions with a quadruple mini-lever.

Controlling the lifting system using the joystick 4Plus

Instructions for controlling lifting functions using the Joystick 4Plus.

Controlling the lifting system with the fingertip console

Instructions for controlling lifting functions using the fingertip console.

Changing the fork arms

Safety instructions and procedures for changing fork arms.

Attachment

Safety instructions for mounting attachments, including securing bolts and linch pins.

Working with loads

Safety regulations for handling loads, including falling loads and crushing risks.

Before taking up load

Guidelines for load capacity, influenced by center of gravity, lift height, and tires.

Load measurement (variant)

Explanation of the load measurement feature for knowing load weight and ensuring security.

Picking up loads

Procedure for securely supporting and positioning loads for safe pickup.

Loss of stability due to slipped, unstable or, in particular, hanging loads!

Information on maintaining stability when transporting hanging loads.

Risk of accidents!

Precautions for transporting hanging loads and avoiding abrupt movements.

Picking up a load

Dangers and precautions related to picking up loads and ensuring stability.

Transporting loads

Guidelines for transporting loads, including driving with raised loads and cornering.

Setting down loads

Dangers and precautions related to tilting the lift mast forward with a raised load.

Working with attachments

Fitting attachments

Instructions and safety requirements for fitting attachments to the truck.

Hydraulic connection

Procedure for connecting the hydraulic system for attachments, including pressure release.

General instructions for controlling attachments

Overview of different control systems for attachments and general safety warnings.

Trailer operation

Operating the display and operating unit

Blue-Q efficiency mode

Functional description of the Blue-Q efficiency mode and its effects on truck operation.

Malfunctions

Information on screen content displayed during malfunctions.

EMERGENCY SWITCH message

Explanation of the EMERGENCY SWITCH message and its causes.

SEAT SWITCH message

Explanation of the SEAT SWITCH message and situations triggering it.

SAFETY BELT message

Explanation of the SAFETY BELT message and its impact on driving and lifting functions.

APPLY HANDBRAKE message

Explanation of the APPLY HANDBRAKE message and required actions.

Operation in special operating situations

Behaviour in emergencies

Procedures for emergency shutdown and other emergency situations.

Emergency shutdown

Steps for performing an emergency shutdown of the truck.

Procedure if truck tips over

Rules of behavior and safety instructions if the truck tips over.

Emergency lowering

Procedure for emergency lowering of the load if the hydraulic system fails.

Handling the battery

Safety regulations when handling the battery

General safety regulations for setting up and operating battery charging stations.

Fire protection measures

Safety precautions to prevent explosion risk from flammable gases during battery charging.

Decommissioning

Parking the truck securely and switching it off

Procedure for securely parking the truck and switching it off.

Cleaning

Maintenance

General maintenance information

Information on personnel qualifications, battery maintenance, and simple maintenance tasks.

Maintenance — 1000 hours/annually

Checklist for 1000-hour/annual maintenance tasks for various truck components.

Maintenance - 3000 hours/every two years

Checklist for 3000-hour/two-year maintenance tasks, including fluid changes.

Safety regulations for maintenance

General safety measures to prevent accidents during maintenance and repair work.

Working on the hydraulic equipment

Procedure for depressurizing the hydraulic system before working on it.

Working on the electrical equipment

Safety precautions for working on electrical equipment in a voltage-free state.

Lifting and jacking up

Dangers and procedures for safely lifting and jacking up the truck for maintenance.

Maintaining the seat belt

Dangers and procedures for maintaining the seat belt's operational reliability.

Checking the seat belt

Detailed instructions for checking the seat belt for wear, damage, and proper locking.

Checking the brake fluid level

Instructions for checking the brake fluid level at the expansion tank and sensor.

Checking the fuses

Instructions for checking fuses, with warnings about electrical hazards and component damage.

Changing fuses

Procedure for changing fuses, including safety warnings and notes on fuse presence.

1000-hour maintenance / Annual maintenance

Checklist for 1000-hour/annual maintenance tasks, including cable connections and pedal checks.

Technical data

Fuse assignment

Diagram and table identifying fuse locations and their corresponding functions.

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