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Still RX20-18 User Manual

Still RX20-18
454 pages
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Original instructions
Electric truck
RX20 14-20 Cat. 2GD/3GD
For use in potentially explosive areas
6219 6220 6221 6222 6223
6224 6225 6226 6227 6228
6229 6230 6231
56368011531 EN - 06/2019 - 02

Table of Contents

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Still RX20-18 Specifications

General IconGeneral
Load Capacity1800 kg
Battery Capacity48 V / 625 Ah
Drive typeElectric
Battery Voltage48 V
Power TypeElectric
Travel Speed (loaded)16 km/h

Summary

Preface

Address of manufacturer and contact details

Manufacturer's contact information including address, phone, email, and website.

Rules for the operating company of industrial trucks

Information for operating companies regarding handling industrial trucks.

Internet address and QR code

Access to online information via web browser or QR code.

1 Foreword

Your truck

General introduction to the specific truck model.

Description of the truck

Detailed description of the truck's features and capabilities.

General

General information about the truck, standards, and safety.

CE labelling

Explanation of the CE marking indicating compliance with directives.

Explosion protection notice

Notice regarding compliance with explosion protection licensing regulations.

EC declaration of conformity in accordance with Machinery Directive

Declaration confirming the truck conforms to the Machinery Directive.

Accessories

List of optional accessories available for the truck.

Labelling points

Identification and explanation of various labels and decals on the truck.

Nameplate

Information on identifying the truck from its nameplate.

Nameplate of the pressure-tight housing

Information on nameplates for pressure-tight housings used in explosive areas.

Production number

Details about the production number and its coded information.

StVZO (Road Traffic Licensing Regulations) information

Information label regarding weight and load distribution according to StVZO.

Nameplate of the battery

Details about the battery nameplate and permitted area of use.

Diagnostic interface

Description of the diagnostic interface for monitoring the truck control unit.

Using the truck

Basic information and safety precautions for operating the truck.

Commissioning

Initial intended use of the truck and requirements for commissioning.

Proper use

Guidelines for correct and intended use of the truck.

2 Safety

Definition of responsible persons

Defines roles like operating company and driver.

Basic principles for safe operation

General principles for safe operation, including insurance and modifications.

Residual risk

Information on residual dangers, risks of explosion, and general safety awareness.

Safety tests

Requirements for carrying out regular inspections and testing on the truck.

Safety regulations for handling consumables

General safety regulations for handling permissible consumables like oils.

Emissions

Information on noise emissions from the truck, including sound pressure levels.

Battery

Safety precautions for battery handling, charging, and risk of explosion from gases.

3 Overviews

Overview

General overview of the truck's main components.

Driver's compartment

Diagram illustrating the driver's compartment and its components.

Shelves

Information on storing objects in the driver's compartment and associated risks.

4 Operation

Checks and tasks before daily use

Daily visual inspections and function checks to ensure truck safety.

Climbing into and out of the truck

Safety instructions and precautions for climbing into and out of the truck.

Adjusting the driver's seat

Instructions for adjusting the driver's seat and head clearance.

Seat belt

Safety instructions and procedure for fastening the seat belt.

Adjusting the armrest

Safety warnings and instructions for adjusting the armrest.

Adjusting the steering column

Instructions for adjusting the steering column and switching on the battery isolating switch.

Unlock the emergency off switch

Procedures for unlocking and checking the emergency off switch function.

Operating the signal horn

Instructions for operating the signal horn on different control types.

Operating the pneumatic signal horn

Instructions for operating the pneumatic signal horn and using the driver's cab safely.

Using the driver's cab

Safety warnings regarding the driver's cab and preventing fatal injury if the truck tips over.

Checking the brake system for correct function

Procedures for checking the brake system for correct function, including electric and service brakes.

Checking the steering system for correct function

Checks for the steering system and automatic mast vertical positioning.

Switching on

Instructions for switching the truck on using the key switch.

Display-operating unit

Access authorization with PIN code for truck functions.

Lighting

Explanation of symbols for various lighting devices.

Efficiency and drive modes

Description of the Blue-Q efficiency mode and its effects on truck performance.

Traction

Safety regulations for driving, including driving conduct and forbidden actions.

Roadways

Roadway dimensions, aisle widths, and general guidelines for safe maneuvering.

Selecting drive programmes 1 to 3

Selecting drive programmes 1 to 3 based on driving dynamics.

Selecting drive programme A or B

Selecting and configuring drive programmes A or B for customized handling.

Selecting the drive direction

Selecting the drive direction using the switch and neutral position guidelines.

Starting drive mode

Starting drive mode, including safety instructions, and the function of the seat switch.

Operation

General operations related to lifting systems and their variants.

Handling loads

Safety regulations for handling loads, including risks from falling loads.

Before picking up a load

Information on load capacity and capacity rating plates.

Picking up loads

Instructions for picking up loads securely and safely.

Adjusting the fork

Adjusting the fork and defining danger areas around the truck and load.

Transporting pallets

Safety warnings about people in danger areas and transporting pallets.

Transporting suspended loads

Safety instructions for transporting suspended loads, including risks and prevention.

Picking up a load

Safety warnings for suspended loads and procedures for picking up a load.

Setting down a load

Procedures for setting down a load and driving on ascending/descending gradients.

Driving on ascending and descending gradients

Safety warnings for setting down loads and driving on gradients, including risk of tipping.

Driving on lifts

Rules for driving on gradients and transporting loads, including driving slowly and with a lowered load.

Determining the total actual weight

Calculating the total actual weight of the truck for transport purposes.

Driving on loading bridges

Safety warnings and procedures for driving on loading bridges.

Dynamic Load Control

Description of the Dynamic Load Control function and its variants.

Reduction of dynamics according to the load weight

Adjusting lifting system dynamics based on load weight and safety.

"Silent Lift" fork wear protection (variant)

Information on the 'Silent Lift' variant for fork wear protection.

Lift mast vertical position (variant)

Instructions for controlling lift mast vertical position and its safety features.

Lift mast tilt angle display (variant)

Display of lift mast tilt angle for easier load placement.

Overload detection (variant)

Functionality of overload detection and its effect on hydraulic functions.

Speed reduction when the fork carriage is raised (variant)

Automatic speed reduction when the fork carriage is raised.

Load measurement (variant)

Measuring and displaying the weight of the lifted load for driver security.

Tare function (variant)

Function to measure load weight excluding fork or attachment weight.

Precision load measurement

Function for accurate load weight measurement within 1% of rated capacity.

Total load (variant)

Function to calculate total weight of multiple loads and store up to three totals.

Attachments

General instructions for controlling attachments and listing possible equipment variants.

Fitting attachments

Instructions for fitting attachments, including warnings and general guidance.

Depressurising the hydraulic system

Depressurising the hydraulic system for basic and advanced functions.

Controlling attachments using multi-lever operation

Controlling attachments using multi-lever operation, including lever functions.

Controlling attachments using the double mini-lever and the 5th function

Controlling attachments using a double mini-lever and the 5th function.

Controlling attachments using the triple mini-lever and the 5th function

Controlling attachments using a triple mini-lever and the 5th function.

Controlling attachments using the quadruple mini-lever and the 5th function

Controlling attachments using a quadruple mini-lever and the 5th function.

Controlling attachments using the Fingertip

Controlling attachments using the Fingertip control and its functions.

Controlling attachments using the Joystick 4Plus

Controlling attachments using the Joystick 4Plus and its functions.

Controlling attachments using the Joystick 4Plus and the 5th function

Controlling attachments using the Joystick 4Plus and the 5th function.

5 Maintenance

Safety regulations for maintenance

General safety regulations for performing maintenance and repair work on the truck.

General maintenance information

Personnel qualifications required for maintenance work, with explosion risks.

1000-hour maintenance/yearly maintenance

Tasks for 1000-hour/yearly maintenance, including checking lift cylinders and double pedal.

Preserving operational readiness

Instructions for changing light bulbs and warnings about incorrect bulb usage.

Servicing wheels and tyres

Safety regulations for servicing wheels and tyres, including explosion risks and stability.

Checking the fork arms

Checking fork arms for damage, wear, and explosion protection compliance.

Checking the reversible fork arms

Checking reversible fork arms for explosion protection compliance and damage.

Servicing the steering axle

Servicing the steering axle, including lubrication and checking the warning zone light.

Replacing the fuses

Replacing fuses and checking the hydraulic system for leak tightness.

Checking the hydraulic oil level

Checking the hydraulic oil level, with procedures and warnings.

Lubricating the lift mast and roller track

Lubricating the lift mast and roller track, and preserving readiness for cold store application.

6 Technical data

Ergonomic dimensions

Information on ergonomic dimensions and warnings about head impact injuries.

Dimensions

Diagram illustrating various truck dimensions and measurements.

VDI datasheet: RX20-14C with steering turntable

Technical values for RX20-14C model with steering turntable, including key data and weights.

VDI datasheet: RX20-16 with steering turntable

Technical values for RX20-16C, RX20-16, RX20-16L models.

VDI datasheet: RX20-16 with swing axle

Technical values for RX20-16P, RX20-16PL models with swing axle.

VDI datasheet: RX20-18 with swing axle

Technical values for RX20-18P, RX20-18PL models with swing axle.

VDI datasheet: RX20-20 swing axle VDI datasheet

Technical values for RX20-20P, RX20-20PL models with swing axle.

Battery specifications

General information and safety regulations for batteries, especially in explosive areas.

VDI datasheet: RX20-14C with steering turntable

Technical values for RX20-14C model with steering turntable, including key data and weights.

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