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Stromberg Carlson Products CC-255 - User Manual

Stromberg Carlson Products CC-255
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phone: 231-947-8600
www.strombergcarlson.com
INS-CC255
06/2017
TRAILER TONGUE MOUNTED TRAILER TRAY
MODEL # CC-255
Thank you for purchasing the first trailer tongue cargo carrying system by Stromberg Carlson Products, Inc.
Please read all directions prior to installation. The Trailer Tray may not work on all trailers. Confirm fit and clearance prior
to drilling any holes (approximately a 1 hour installation, depending on the number of items needing to be removed and
reinstalled to accommodate this device). Installation should be a two person project, due to the sturdy construction and
weight of the tray itself.
Check trailer frame area where frame pockets are to be mounted for items that may interfere with installing the frame pockets,
such as wiring, battery, battery tray, equalizer brackets, etc. Most of the items can be relocated or reinstalled after the frame
pocket brackets have been installed, as they do not take up very much space.
If you have propane tanks installed at the intended tray location, one of three things can be done to allow you to remove your
tanks for refill or to access valves without removing the tray.
You can replace your existing tank cover with a soft vinyl cover which will allow you to access your LP tank valves or remove
LP tanks without having to remove the tray.
You can replace your existing tank cover with a hard plastic cover with a flip top to access your LP tank valves. You will still
need to remove the tray to remove cover and refill LP tanks.
Leave the tank cover off for direct access to your LP tanks.
Mount lower pockets (figure F) and lower mount back plates (figure G) on trailer frame using enclosed bolts and nuts (figure K),
ensuring back edge of pockets are approximately 2”-3” from trailer body. Be sure to mount pockets on the outside of trailer
frame and washers on inside of trailer frame, as shown on page 2. Supplied bolts can be installed in either direction to prevent
interference with other items on the mount area (be sure to connect hardware loosely to allow for minor adjustments to The
Trailer Tray later in the installation). Secure using mount holes that fit most close-fitting to your specific trailer frame top and
bottom edge (pockets and washers have numerous mounting holes to accommodate various trailer frame sizes).
Attach the trailer tray plates (figure I) to the sides of the trailer tray (figure A) as shown on page 2, using the enclosed hardware
(figure M). Attach the upper pockets (figure E) to the trailer tray plates, using enclosed hardware (figure L). Install either end
of the vertical tubes (figure B) into frame pockets, as shown on page 2. Rotate vertical tubes to allow the upper pockets to slide
onto them, having a 2
nd
person stabilizing the tray. Move the tray to the position you like, preferably 1”-2” away from the trailer
front wall. Secure vertical tubes at bottom and tray assembly at top using provided bolts and set screws (figures N and O), as
shown on page 2. Holes measuring
3
/
8
will need to be drilled through the vertical tubes to accommodate this hardware, once
you verify turn radius clearance. For safety and accuracy purposes, you may want to mark hole locations, dismantle trailer tray
and then drill holes (drill through each tube halfway only, then from the other side halfway to ensure tube holes align properly
with pocket holes) then reassemble. Tighten nuts, double checking that the trailer tray is still approximately 1”-2” from the
front trailer wall.
Connect lower mount (figure H) to the lower support mount (figure D) using the 2 holes nearest the outside of your A-frame,
using enclosed hardware (figure J). Attach loosely, to allow for adjustment. Connect upper support mount (figure C) and lower
support mount (figure D) together using enclosed hardware (figure L). Attach upper support mount to trailer tray (figure A)
using enclosed hardware (figure L), adjusting location of the lower mount to allow for proper attachment. Tighten all hardware.
Please note, the tray has several tie down eyelets on the edges and numerous holes in the tray top to secure your cargo.

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Summary

Trailer Tongue Mounted Trailer Tray Installation

Pre-Installation Checks and Preparations

Confirm fit and clearance, check frame for interference, and consider propane tank access.

Mounting Lower Pockets

Attach lower pockets and back plates to the trailer frame, ensuring proper alignment and loose fit.

Attaching Trailer Tray and Vertical Tubes

Secure tray plates to tray, upper pockets to plates, and insert vertical tubes into frame pockets.

Positioning and Securing Tray Assembly

Slide upper pockets onto tubes, position tray, drill holes, and secure with hardware and set screws.

Connecting Support Mounts

Connect lower mount to support mount, then attach upper and lower mounts to the tray assembly.

Carton Contents Overview

Trailer Tray Components

Identifies the main trailer tray (Figure A) and associated parts like support mounts and pockets.

Hardware Identification

Lists and illustrates various bolts, nuts, washers, and set screws (Figures J through O) required for assembly.

Overview

The Stromberg Carlson Trailer Tongue Mounted Trailer Tray, model # CC-255, is a cargo-carrying system designed to be mounted on the tongue of a trailer. Its primary function is to provide additional storage space for various items, such as propane tanks, coolers, generators, or other gear, thereby freeing up space inside the trailer or tow vehicle. The system is engineered for durability and secure transport of cargo.

Function Description:

The Trailer Tray system consists of a main tray (Figure A) supported by a robust framework that attaches to the trailer's A-frame or tongue. This framework includes vertical tubes (Figure B), upper support mounts (Figure C), lower support mounts (Figure D), upper pockets (Figure E), lower pockets (Figure F), lower mount back plates (Figure G), and additional lower mounts (Figure H). The tray itself features numerous holes and tie-down eyelets along its edges, allowing users to secure cargo using straps, bungee cords, or other tie-down methods. The design aims to keep cargo stable and accessible during travel.

The installation process involves mounting the lower pockets (Figure F) and lower mount back plates (Figure G) to the trailer frame using enclosed bolts and nuts (Figure K). These components should be positioned approximately 2-3 inches from the trailer body, with pockets on the outside of the frame and washers on the inside. The hardware should be connected loosely initially to allow for minor adjustments. The trailer tray plates (Figure I) are then attached to the sides of the main trailer tray (Figure A) using enclosed hardware (Figure M). Subsequently, the upper pockets (Figure E) are attached to these trailer tray plates using enclosed hardware (Figure L).

The vertical tubes (Figure B) are installed into the frame pockets, and the upper pockets are slid onto these tubes. A second person is recommended to stabilize the tray during this step due to its sturdy construction and weight. The tray's position should be adjusted, ideally 1-2 inches away from the trailer's front wall, to ensure proper clearance. Once the desired position is achieved, the vertical tubes are secured at the bottom and the tray assembly at the top using provided bolts and set screws (Figures N and O). This step requires drilling 3/8-inch holes through the vertical tubes. For accuracy and safety, it is recommended to mark the hole locations, dismantle the tray, drill the holes (drilling halfway from each side to ensure alignment), and then reassemble. Finally, all nuts should be tightened, ensuring the tray remains 1-2 inches from the front trailer wall.

The lower mount (Figure H) is connected to the lower support mount (Figure D) using two holes nearest the outside of the A-frame and enclosed hardware (Figure J), again loosely at first for adjustment. The upper support mount (Figure C) and lower support mount (Figure D) are connected using enclosed hardware (Figure L). The upper support mount is then attached to the trailer tray (Figure A) using enclosed hardware (Figure L), with the lower mount's location adjusted for proper attachment. All hardware is then tightened.

Important Technical Specifications:

  • Model Number: CC-255
  • Components:
    • Trailer Tray (x1) - Figure A (#7605-101P)
    • Vertical Tube (x2) - Figure B (#7605-107P)
    • Upper Support Mount (x1) - Figure C (#7605-115)
    • Lower Support Mount (x1) - Figure D (#7605-120)
    • Upper Pocket (x2) - Figure E (#7605-106P)
    • Lower Pocket (x2) - Figure F (#7605-104P)
    • Lower Mount Back Plate (x4) - Figure G (#7605-117)
    • Lower Mount (x1) - Figure H (#7605-118)
    • Trailer Tray Plate (x2) - Figure I (#7605-102P)
  • Hardware (Replacement part number for all hardware is #2155):
    • 5/16" x 8" (2) - Figure J
    • 5/16" x 4" (8) - Figure K
    • 5/16" x 1" (12) - Figure L
    • 3/8" x 3/4" (6) - Figure M
    • 3/8" x 2-1/2" (4) - Figure N
    • 3/8" x 1" Set Screw (4) - Figure O
  • Drill Bit Size for Vertical Tubes: 3/8 inch
  • Recommended Tray Clearance from Trailer Front Wall: 1-2 inches
  • Recommended Pocket Clearance from Trailer Body: 2-3 inches

Usage Features:

  • Versatile Cargo Storage: The tray's design with numerous holes and tie-down eyelets allows for securing a wide variety of cargo, including propane tanks, generators, coolers, and other camping or RV equipment.
  • Space Optimization: Provides additional storage on the trailer tongue, freeing up interior space in the RV or tow vehicle.
  • Accessibility: Depending on the setup, items like propane tanks can remain accessible. For propane tanks, options include using a soft vinyl cover, a hard plastic cover with a flip top, or leaving the tank cover off entirely to facilitate access for refilling or valve operation.
  • Durable Construction: Built with sturdy components to withstand the rigors of travel and support significant weight.
  • Adjustability: The installation process allows for minor adjustments to the positioning of the tray and its supporting framework to accommodate different trailer configurations and ensure proper clearance.

Maintenance Features:

  • Regular Inspection: It is crucial to regularly inspect all hardware (bolts, nuts, set screws) for tightness, especially after initial installation and before each trip. Loose hardware can compromise the safety and stability of the cargo and the tray.
  • Corrosion Prevention: Given its outdoor exposure, periodic cleaning and inspection for signs of rust or corrosion on metal components are recommended. Applying appropriate rust-inhibiting coatings or lubricants can extend the lifespan of the system.
  • Damage Check: Inspect the tray and support structure for any signs of damage, bending, or cracks that could affect its load-bearing capacity or structural integrity.
  • Hardware Replacement: If any hardware components become damaged, stripped, or corroded, they should be replaced promptly. The replacement part number for all hardware (Figures J, K, L, M, N, O) is #2155, simplifying the process of obtaining correct replacements.
  • Clearance Verification: Periodically re-verify turn radius clearance, especially if any modifications are made to the trailer or tow vehicle, to prevent interference during turns.

Important Considerations:

  • Fit Confirmation: The Trailer Tray may not be compatible with all trailers. It is essential to confirm fit and clearance before drilling any holes.
  • Installation Time: The installation is estimated to take approximately one hour, but this can vary depending on the number of existing items on the trailer tongue that need to be relocated or reinstalled.
  • Two-Person Installation: Due to the sturdy construction and weight of the tray, a two-person installation is strongly recommended for safety and ease of assembly.
  • Interference Check: Before installation, check the trailer frame area for any existing items (e.g., wiring, batteries, equalizer brackets) that might interfere with mounting the frame pockets. Most such items can be relocated.
  • Propane Tank Management: Specific considerations are provided for trailers with existing propane tanks, offering solutions to maintain accessibility for refilling or valve operation without necessarily removing the entire tray.

Stromberg Carlson Products CC-255 Specifications

General IconGeneral
BrandStromberg Carlson Products
ModelCC-255
CategoryAutomobile Accessories
LanguageEnglish

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