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Struers TenuPol-5 - User Manual

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TenuPol-5
Polishing unit
Instruction Manual
Original Instructions
Doc. no.: 14087025-01_A_en-us
Date of release: 2023.03.31

Questions and Answers

Summary

About This Manual

Accessories and Consumables

Information about available accessories and consumables for the polishing unit.

Safety Precautions

Intended Use of TenuPol-5

Describes the intended purpose and environment for the TenuPol-5 unit.

TenuPol-5 Safety Precautions

Essential safety measures and precautions for operating the TenuPol-5.

Understanding Safety Symbols

Explains the meaning of safety signs and symbols used in the manual.

Specific Safety Warnings

Specific warnings and cautions to be followed during operation.

Working Safely with Electrolytes

Guidelines and precautions for safely handling and working with electrolytes.

Perchloric Acid Hazards and Handling

Specific safety precautions and hazards related to perchloric acid.

Getting Started with TenuPol-5

TenuPol-5 Device Overview

Overview of the TenuPol-5's purpose, function, and components.

TenuPol-5 Unit Components

Visual identification of the control unit and polishing unit components.

Control Unit Operation

Explanation of how the unit is controlled via the control unit.

Transport and Storage Guidelines

Transporting the TenuPol-5

Guidelines for securely packaging and moving the TenuPol-5 unit.

Storing the TenuPol-5

Instructions for properly storing the TenuPol-5 unit to maintain its condition.

Installing the TenuPol-5

Unpacking the TenuPol-5

Steps for safely unpacking the TenuPol-5 from its packaging.

Verifying Package Contents

Verifying that all delivered components are present as per the packing list.

Recommended Installation Location

Recommended placement and environmental conditions for the polishing unit.

Connecting Power Supply

Requirements and precautions for connecting the TenuPol-5 to a power source.

Power Supply Voltage Settings

Details on voltage requirements and settings for the TenuPol-5.

Connecting Polishing Unit

Step-by-step guide to connect the polishing unit to the control unit.

Preparing the Unit for Operation

Final steps to prepare the TenuPol-5 for its first use.

Setting Up the Polishing Unit

Instructions for assembling and setting up the polishing unit components.

Filling Electrolyte Container

Procedure for safely filling the electrolyte container.

Mounting Jet Holders

Steps to correctly install the jet holders in the polishing chamber.

Maintenance and Service Procedures

Using Manual Functions

Overview of manual operations available through the software interface.

Changing Electrolyte Procedure

Procedure for safely changing the electrolyte in the unit.

System Cleaning Procedures

Instructions for cleaning the machine after use.

Manual Pump Operation

How to manually control and adjust the pump's flow rate.

Daily Cleaning Routine

Daily cleaning routine to maintain the polishing cell.

Polishing Unit Daily Cleaning

Daily cleaning procedures for the polishing unit and accessories.

Control Unit Care

Maintenance procedures specific to the control unit.

Monthly Maintenance Tasks

Maintenance tasks to be performed on a monthly basis.

Pump Calibration Procedure

Procedure for calibrating the pump for accurate flow rate.

Annual Maintenance Tasks

Annual maintenance tasks, specifically testing safety devices.

Testing Safety Devices Annually

Procedure for testing the machine's safety devices annually.

Ordering Spare Parts

Information on ordering spare parts and technical questions.

Equipment Disposal Guidelines

Guidelines for proper disposal of the equipment and consumables.

Scheduled Service and Repair

Recommendations for regular service checks and repairs.

Troubleshooting Guide

Technical Specifications

TenuPol-5 Technical Specifications

Specifications for software, power, safety, dimensions, and environment.

Noise and Vibration Data

Measured noise and vibration levels during operation.

Safety Circuit Classifications

Classification of safety circuits and performance levels used in the machine.

Safety Related Control System Parts

Lists safety critical components and their identification.

System Diagrams Overview

Information on accessing diagrams for detailed system understanding.

TenuPol-5 Control Unit Diagrams

Reference to diagrams for the TenuPol-5 control unit.

TenuPol-5 Polishing Unit Diagrams

Lists diagrams related to the TenuPol-5 polishing unit.

Manufacturer Information

Manufacturers Responsibility Statement

Statements regarding the manufacturer's responsibility for the manual and equipment.

Declaration of Conformity

Struers TenuPol-5 Specifications

General IconGeneral
BrandStruers
ModelTenuPol-5
CategorySander
LanguageEnglish

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