BODY REPAIR MANUAL
BS
1. Foreword ......................................................................................................................3
2. Airbag Operating Instructions ....................................................................................11
3. Jack/Lift Points ...........................................................................................................17
4. Vehicle Identification ..................................................................................................21
5. Assembly of Exterior Parts.........................................................................................25
6. Panel Components.....................................................................................................48
7. Galvanized Sheet Metal .............................................................................................60
8. Body Construction......................................................................................................61
9. Body Reference Points...............................................................................................65
10. Measurement for Combined Parts .............................................................................80
11. Panel Replacement....................................................................................................82
11-1. Radiator Panel (total replacement)...............................................................82
11-2. Radiator Core Support (total replacement) ..................................................92
11-3. Side Upper Frame (total replacement) .........................................................99
11-4. Front Wheel Apron (total replacement) ......................................................105
11-5. Toe Board Reinforcement (total replacement)............................................119
11-6. Closing Plate LH (partial replacement).......................................................125
11-7. Closing Plate RH (partial replacement) ......................................................133
11-8. Front Side Frame LH (partial replacement) ................................................139
11-9. Front Side Frame RH (partial replacement)................................................143
11-10. Front Side Frame (total replacement).........................................................147
11-11. Front Pillar Outer (partial replacement) ......................................................153
11-12. Front Pillar Reinforcement (total replacement) ...........................................169
11-13. Front Pillar Reinforcement (partial replacement)........................................177
11-14. Center Pillar (partial replacement)..............................................................181
11-15. Center Pillar Reinforcement (total replacement) ........................................183
11-16. Center Pillar Inner (total replacement) .......................................................189
11-17. Side Sill Outer Panel (partial replacement) ................................................193
11-18. Side Sill Reinforcement Outer Rear (total replacement) ............................201
11-19. Side Sill Reinforcement Outer (total replacement) .....................................207
11-20. Rear Quarter Panel (partial replacement) ..................................................213
11-21. Rear Pillar Reinforcement Outer (total replacement) .................................218
11-22. Arch Rear Inner LH (total replacement) .....................................................220
11-23. Arch Rear Inner RH (total replacement).....................................................222
11-24. Rear Quarter Inner LH (partial replacement) .............................................224
11-25. Rear Quarter Inner RH (partial replacement).............................................230
11-26. D Pillar Extension (partial replacement) .....................................................236
11-27. Rear Quarter End Panel (total replacement)..............................................238
11-28. D Pillar Reinforcement (partial replacement) .............................................240
11-29. Rear Skirt (total replacement) ....................................................................244
11-30. Rear Side Frame Upper Rear LH (total replacement) ................................248
11-31. Rear Side Frame Upper Rear RH (total replacement)................................252
11-32. Rear Floor Pan (partial replacement) .........................................................256
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