Suburban SD2 - User Manual

INSTALLATION,
OPE,RATION AND
SERVICE
MANUAL
RECREATIONAL VEHICLE
DROP.IN COOKTOPS
Models
SD2
.
SD3
IMPORTANT:
INSTALLER: PROVIDE
THIS MANUAL TO THE
OWNER/USER OF THE RECREATIONAL
VEHICLE.
OWNER:
RETAIN THESE INSTRUCTIONS AND WARRANTY FOR FUTURE REFERENCE.
READ THIS
MANUAL
CAREFULLY
BEFORE
OPERATING APPLIANCE.
FOLLOW ALL
SAFETY
NOTICES
AND WARNINGS.
ALL TECHNICAL
AND WARRANTY
QUESTIONS
SHOULD
BE DIRECTED
TO THE COMPANY
LISTED ON
THE WARRANTY, OR RATING PLATE LOCATED
UNDERNEATH
THE MAIN TOP.
Suburban
SUBURBAN
MANUFACTURING COMPANY
Post
Office
Box 399
Dayton, Tennessee 37321
423-775-2131
FAX
423-775-7015
ManufactLlring C ompany
a subsidiary
or AIRXCEL, lnc.
FOR YOUR SAFETY
WARNING: lF THE
INFORMATION
lN
THIS MANUAL lS
NOT
FOLLOWED EXACTLY, A
FIRE OR EXPLOSION
MAY RESULT CAUSING PROPERTY DAMAGE,
PERSONAL
INJURY OR DEATH.
DO NOT
STORE
OR USE GASOLINE OR OTHER
FLAMMABLE VAPORS AND LIQUIDS
IN THE
VICINITY
OF THIS OR ANY OTHER
APPLIANCE.
WHAT TO DO IF
YOU
SMELL GAS
O
DO
NOT
TRY TO LIGHT
ANY
APPLIANCE.
EXTINGUISH ANY
OPEN
FLAME
INCLUDING CIGARETTES.
O
EVACUATE ALL
PERSONS FROM THE VEHICLE.
O
DO
NOT START
THE VEHICLE'S ENGINE OR ELECTRIC GENERATOR.
o
DO NOT TOUCH ANy
ELECTRTCAL
SWTTCH
(TNCLUDtNG
LTGHTS) OR USE
ANY
PHONE OR
RADIO IN THE VEHICLE.
.
SHUT OFF
THE GAS SUPPLYAT THE GAS CONTAINER
(BOTTLE)
OR SOURCE.
O
IMMEDIATELY CALL YOUR GAS SUPPLIER
FROM
A
NEIGHBOR'S PHONE.
FOLLOW THE GAS SUPPLIER'S INSTRUCTIONS.
O
IF YOU CANNOT
REACH YOUR GAS SUPPLIER, CALL THE
FIRE DEPARTMENT.
.
DO NOT TURN ON
THE
GAS
SUPPLY UNTIL THE GAS LEAK(S)
HAVE BEEN
REPAI
RED.
INSTALLATION
AND SERVICE MUST BE PERFORMED BY
A
QUALIFIED
INSTALLER,
SERVICE AGENCY
OR THE GAS SUPPLIER.

Summary

Safety First: Gas Leak Procedures

What to Do If You Smell Gas

Step-by-step instructions on how to respond if you smell gas, including extinguishing flames and evacuating.

Introduction to Your Cooktop

UL Certification and Model Information

Details on UL certification for the cooktop, specifying its use with LP/Propane gas only.

Model and Serial Number Location

Location of model, serial, and stock numbers on the UL label for servicing and parts ordering.

Cooktop Installation Guidelines

Mandatory Installation Adherence

Mandatory adherence to written instructions for installation, emphasizing no unauthorized modifications.

Clearance Requirements

Specifies minimum safe clearance distances from combustible surfaces around the cooktop.

Cabinet Cut-Out Dimensions

Details the required cabinet cut-out dimensions (A, B, C, D, E) for SD2 and SD3 models.

Gas Line Routing and Connection

Guidance on selecting gas supply routing knockout and securing the cooktop into the cabinet.

Cabinet Airflow Safety

Crucial safety warning about cabinet separation from other appliances to prevent fire or explosion hazards.

Gas Leak Testing Procedure

Procedure for checking gas connections for leaks using a soap and water solution.

Preparing Cooktop Components

Steps for unpacking and preparing the cooktop top and grates for installation, including rubber feet.

General Safety Information

Essential Usage Precautions

Essential safety precautions for using the cooktop, covering gas shut-off, intended use, and fire hazards.

Child Safety Measures

Warning against storing items in cabinets above or near the cooktop to prevent children from climbing.

Clothing Hazard Warning

Advice to avoid loose clothing that could catch fire from open flames, causing severe burns.

Unopened Container Warning

Warning against heating unopened containers due to potential pressure build-up and explosion.

Grease Fire Safety

Instructions on how to safely extinguish grease fires, advising against water and suggesting lids or baking soda.

Burner Supervision

Emphasis on never leaving burners unattended due to risks of downdrafts, boil-overs, or accidental flame extinction.

Proper Flame Management

Guidance on proper flame size relative to utensil size to optimize heat and prevent damage.

Burner Operation Without Cookware

Warning against operating burners without cookware to prevent damage from overheating or improper flame behavior.

Operating Your Cooktop

Burner Identification and Control

Instruction to identify and use the correct knob for each burner for safe and efficient operation.

Burner Lighting Procedure

Step-by-step guide for lighting a burner, including verifying gas supply and using a long match.

Relighting Extinguished Burners

Procedure for relighting an extinguished burner, including waiting periods and safety checks for gas odor.

Turning Burners Off

Simple instruction to turn off burners by turning the control knob clockwise to the 'OFF' position.

Cooktop Maintenance and Cleaning

Maintenance Warning

Warning about risks (fire, carbon monoxide) if the appliance is not maintained or used as intended.

Preparation for Cleaning

Essential first step for cleaning: ensure all controls are off and the cooktop is cool to prevent burns or damage.

Approved Cleaning Agents

Guidance on what cleaning agents to avoid on cooktop surfaces and grates to prevent damage.

Spill Cleanup Recommendations

Recommendation to clean spills promptly to prevent staining, damage, or fire hazards.

Abrasive Cleaner Warning

Advice against using abrasive materials that can damage the cooktop's finish.

Removing the Stove Top

Step-by-step instructions for removing the stove top by unscrewing thumb screws.

Removing Burner Grates

Steps for removing the burner grates, involving removing the top and releasing clips.

Warranty Information

Two-Year Limited Warranty Terms

Details the two-year limited warranty for materials and workmanship, requiring proof of purchase.

Warranty Service and Parts Replacement

Information on Suburban's policy for replacing defective parts and covering service allowances.

Initiating a Warranty Claim

Instructions for owners on how to initiate warranty service, including contacting authorized centers.

Implied Warranty Limitations

Explanation of limitations on implied warranties, such as merchantability, to the express warranty period.

Warranty Exclusions

List of conditions and damages for which Suburban Manufacturing Company is not responsible under the warranty.

Exclusions for Improper Installation

Exclusion of warranty coverage for issues arising from improper installation or non-conformance with instructions.

Exclusion of Cosmetic Damage

Specific exclusion for cosmetic damages like cracks, chips, or scratches on painted or porcelain enamel parts.

Exclusions for Acts of Nature

Exclusion of warranty coverage for damages caused by external factors like floods, winds, or lightning.

Product Problem Resolution Steps

Steps for owners to follow when experiencing a product problem, including contacting service centers.

Replacement Parts List

Ordering Repair Parts

Information required when ordering repair parts, including part number, model, and serial number.

Parts Identification - Model SD2

A detailed list of replacement parts for the Model SD2 cooktop with item numbers and part numbers.

Overview

1. Function Description
2. Important Technical Specifications
3. Usage Features
4. Maintenance Features

This manual describes the Suburban Recreational Vehicle Drop-in Cooktops, specifically models SD2 and SD3. These cooktops are designed for installation in recreational vehicles and operate exclusively on LP/Propane gas.

Function Description

The Suburban Drop-in Cooktops provide a cooking surface with two or three burners (depending on the model) for use in recreational vehicles. They are designed to be integrated into a countertop, offering a compact and efficient cooking solution. The primary function is to allow users to cook food using LP/Propane gas.

Important Technical Specifications

• Fuel Type: LP/Propane gas only. Conversion to natural gas is not permitted.
• Models: SD2 (2 burners) and SD3 (3 burners).
• Gas Supply Pressure:
  • Minimum: 11" W.C.
  • Maximum: 14" W.C.
  • Pressure for regulator setting check: at least 1" W.C. above suggested manifold pressure.
• Clearances from Combustible Walls (above and below counter):
  • Below Counter (Sides, Rear, and Bottom): 0" for both SD2 and SD3.
  • Right Sidewall: 5 7/8" (SD2), 5 7/8" (SD3).
  • Left Sidewall: 5 5/8" (SD2), 6" (SD3).
  • Backwall: 8" (SD2), 8" (SD3).
  • Minimum Overhead Cabinet Depth: 13" maximum.
  • Minimum Distance to Combustible Surfaces Directly Above Cook-Top: 24".
• Cut-out Dimensions:
  • SD2: A=16 3/8", B=11 5/8", C=2 3/16", D=3/4" min., E=18".
  • SD3: A=18 15/16", B=16 1/8", C=2 1/16", D=2 3/8" min., E=21".
  • Minimum acceptable spacing between adjacent SD2 models: 3 inches.
• Certification: Certified by Underwriters Laboratories (UL) for the U.S.A. and Canada.

Usage Features

• Ignition: To light a burner, depress the corresponding knob and turn it fully counter-clockwise to the "Lite" position. A long match should be held near the burner ports for immediate ignition. Hand-held ignitors designed for open flame burners may also be used.
• Flame Control: Burner knobs allow manual control of gas flow to the burners. Users should ensure the correct burner knob is turned on for the desired burner.
• Safety Precautions:
  • Never check for gas leaks with an open flame; use a soap and water solution.
  • Do not operate a top burner without a pan in place.
  • Avoid operating high-input burners on high for extended periods to prevent damage.
  • Do not use cookware that extends beyond one inch of the grate or rests over two operating top burners, as this can cause excessive heat build-up and damage.
  • Always turn pan handles inward or toward the back of the cooktop to prevent accidental bumping or reaching by children.
  • Never leave top burners unattended.
  • In case of a gas smell, immediately extinguish all open flames, evacuate the vehicle, shut off the gas supply at the container, and contact the gas supplier or fire department. Do not attempt to light any appliance or use electrical switches.
  • Ensure proper ventilation and separation from other forced-air appliances to prevent negative or positive air pressure affecting burner flames.
• Burner Extinguishment: If a burner extinguishes after initial lighting or due to accidental blow-out, turn the control knob clockwise to "OFF" and wait five minutes before attempting to relight. If a burner goes out during cooking or a gas odor is detected, turn all control knobs to "OFF" and wait five minutes for the odor to dissipate before relighting.

Maintenance Features

• Cleaning:
  • Ensure all controls are "OFF" and the cooktop is cool before cleaning.
  • Use warm soapy water for burner grates, cooktops, painted surfaces, porcelain surfaces, stainless steel surfaces, and plastic items.
  • Do not use oven cleaners, bleach, rust removers, steel wool, abrasive cleaners, or grit/acid-type cleaners. Use non-abrasive plastic scrubbing pads.
  • Clean up boil-overs and spills as soon as possible to prevent pitting, discoloration, and permanent staining, especially on stainless steel and burner caps.
  • Do not allow foods containing acids (lemon, tomato juice, vinegar) to remain on porcelain or painted surfaces, as acids may remove the glossy finish.
  • Allow warm porcelain surfaces to cool before cleaning to prevent cracking.
• Burner Port/Orifice Cleaning: If burner ports or the orifice are clogged, carefully clean them with a small wire or needle, ensuring not to enlarge the ports. Do not use wire brushes or any brush that may "shed" bristles, as lodged bristles can cause fire or explosion.
• Removal of Components for Cleaning/Service:
  • Stove Top: Remove two thumb screws from the sides of the stove top, then lift the stove top clear of the burner box.
  • Grates: Remove the stove top. From the underside of the top, remove the clips from the grates by squeezing their ends to release tension.
• General Maintenance: Regular maintenance as outlined in the manual, including cleaning of component parts and checking/replacement of the burner orifice, is essential for safe and proper operation.

The manual emphasizes that installation and service must be performed by a qualified installer, service agency, or the gas supplier. Owners are instructed to retain the manual for future reference and to contact Suburban Manufacturing Company for any technical or warranty questions.

Suburban SD2 Specifications

General

Brand	Suburban
Model	SD2
Category	Cooktop
Language	English