Suburban SW6D Service Training Manual

TABLE OF CONTENTS
INTRODUCTION .................................................................................................................................................. 3
PRODUCT OVERVIEW ....................................................................................................................................... 4
Spec Sheet ............................................................................................................................................... 6
INSTALLATION INSTRUCTIONS
Installation of Water Heater ...................................................................................................................... 7
Installation of Exterior Door ...................................................................................................................... 8
Water Connections ................................................................................................................................. 10
Gas Connections .................................................................................................................................... 10
Electrical Connections ............................................................................................................................ 10
GAS HEATING OPERATION INSTRUCTIONS
Pilot Ignition ............................................................................................................................................ 12
Pilot Ignition with Re-Igniter .................................................................................................................... 13
12 Volt DC Direct Spark Ignition ............................................................................................................. 14
120 Volt DC Direct Spark Ignition ........................................................................................................... 15
DIRECT SPARK IGNITION SEQUENCE OF OPERATION & TROUBLESHOOTING INFORMATION ...16 & 17
ELECTRIC HEATING OPERATING INSTRUCTIONS ...................................................................................... 18
ELECTRIC HEATING SEQUENCE OF OPERATION & TROUBLESHOOTING INFORMATION .................... 18
COMPONENT IDENTIFICATION
Electric Element ...................................................................................................................................... 19
Anode Rod .............................................................................................................................................. 19
Temperature & Pressure Relief Valve ..................................................................................................... 20
On/Off Power Switch (DSI) ..................................................................................................................... 21
Thermostat & ECO Assembly ................................................................................................................. 21
DSI Circuit Board .................................................................................................................................... 21
Electrode ................................................................................................................................................. 21
DSI Gas Valve ........................................................................................................................................ 22
Burner ..................................................................................................................................................... 22
Pilot Gas Valve/Thermostat .................................................................................................................... 22
Pilot Burner/Thermocouple Assembly ..................................................................................................... 22
DEL RELAY ............................................................................................................................................ 22
DEFUSER TUBE .................................................................................................................................... 22
GENERAL WATER HEATER INFORMATION
Draining and Storage .............................................................................................................................. 23
Winterizing/Flushing ............................................................................................................................... 23
Odor from Water Heater ......................................................................................................................... 23
WARRANTY INFORMATION ............................................................................................................................. 24
Warranty Policy Terms & Procedures ..................................................................................................... 25
Flat Rate Schedule ................................................................................................................................. 26
APPLICATION NOTE: Flame Current Measurement ...................................................................................... 28
EXPLODED ILLUSTRATIONS AND PARTS LISTS
SW4P ...................................................................................................................................................... 29
SW4D, SW6D, SW6DE .......................................................................................................................... 30
SW6DEM ................................................................................................................................................ 32
SW6P, SW6PR, SW6PE, SW6PER ....................................................................................................... 33
SW10P, SW10PR, SW10PE, SW10PER ............................................................................................... 34
SW10DEM, SW12DEM, SW16DEM ...................................................................................................... 35
SW10D, SW10DE, SW12D, SW12DE, SW16D, SW16DE .................................................................... 36
SW6DEL, SW10DEL, SW12DEL, SW16DEL ......................................................................................... 38
NOTES ............................................................................................................................................................... 40
WARRANTY SERVICE CLAIM FORM .............................................................................................................. 43

Suburban SW6D Specifications

General

Brand	Suburban
Model	SW6D
Category	Water Heater
Language	English