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Sukup 5K Commercial Paddle Sweep - User Manual

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5K Commercial Paddle Sweep
Sweeps 4,000 to 6,000 bph
Owner's Installation & Operation Manual
Manual L14359M
06/04/2020 © Sukup Manufacturing Co.
Sukup Manufacturing Co.
1555 255th Street, Box 677
Sheffield, Iowa, USA 50475-0677
Phone: 641-892-4222
Fax: 641-892-4629
Website: www.sukup.com
E-mail: info@sukup.com
DATES REVISIONS PAGES
06/04/2020 – Updated sump switch installation instructions ................................................................................ 31
Updated wear track & parking plate installation instructions ..................................................... 33-34
Updated operating instructions ................................................................................................. 35-36
Updated pusher gearbox lubrication instructions ........................................................................... 43
04/24/2020 – Updated/added center sump dimensions drawings ..................................................................... 9-10
Updated carrier wheel installation instructions .......................................................................... 24-25
Added instructions for pusher carrier wheels assy. installation ..................................................... 27
Updated paddle chain installation instructions ............................................................................... 28
Added instructions for preparing speed reducer for installation ..................................................... 29
Added instructions for installing switch for flush-floor sump .......................................................... 31
Added instructions for installing main power box & control panel .................................................. 31
Added Software Manual ............................................................................................................ 37-41
Updated/added sweep layout drawings .................................................................................... 46-51
Updated wiring diagrams........................................................................................................... 52-61
Updated/added drawings & parts lists ..................................................................... 72-75, 78, 90-91
12/03/2019 – Changed name throughout from Medium Duty Paddle Sweep
Updated sump layout drawings ................................................................................................. 13-15
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Summary

Limited Warranty

Safety Information

General Safety Precautions

Covers danger, warning, caution, and notice levels for safe operation.

Grain Bin Safety Procedures

Safety guidelines for entering and operating within grain bins.

Personal Protective Equipment & Emergencies

Guidelines on PPE and emergency contact information for safe operation.

Safety Decals and Placement

Instructions on the placement and importance of safety decals on equipment.

Assembly Instructions

Floor Installation Preparation

Steps for preparing flush and full floor installations, including sump fabrication and clearance.

Sump and Wear Track Installation

Procedures for preparing sumps and installing wear track and parking plates.

Chain, Wheel, and Drive Assembly

Installing pusher chain, carrier wheels, drive components, and slip ring wiring.

Control Panel and Sump Switch Installation

Installing the main power box, control panel, and center sump plug detection switch.

Parts Lists Overview

Comprehensive lists and diagrams of parts for various sweep assemblies.

Operation Procedures

Operation Overview

Introduction to operating the sweep system in manual and automatic modes.

Automatic Mode Settings

How to set thresholds for automatic sweep operation based on motor current.

Software Manual

Control Interface Navigation

Navigating manual control, basic settings, and software interface elements.

Advanced Software Configuration

Adjusting advanced settings for auto control, sensors, and VFD outputs.

Automatic Control and Fault Handling

Using automatic control, managing faults, and understanding emergency stop functionality.

Maintenance Procedures

Lubrication Procedures

Instructions for greasing bearings, drive shafts, reducers, and gearboxes.

Backstop Maintenance

Procedures for installing and servicing backstops on the speed reducer.

Layout Drawings

Bin Diameter Layouts

Recommended paddle sweep layouts for various bin diameters.

Wiring Diagrams

PLC Wiring Overview

Diagrams for PLC digital and analog inputs/outputs for sweep control.

VFD, Slip Ring, and E-Stop Wiring

Wiring for VFDs, slip rings, and emergency stop circuits.

Dodge Torque Arm II Speed Reducers

Reducer Installation and Bushing Procedures

Steps for installing motor adapters, couplings, and reducer bushings.

Reducer Lubrication and Backstops

Reducer lubrication recommendations and backstop installation details.

Parts and Assemblies

Main Sweep Assembly Parts

Comprehensive lists and diagrams of parts for the 5K Commercial Paddle Sweep.

Pusher and Sump Assembly Parts

Parts lists for pusher, sump opener, and intermediate sump assemblies.

Wheel and Drive Housing Parts

Parts lists for carrier wheel assemblies and the drive housing.

Tail Section and Other Assemblies

Parts lists for tail section and other major sweep components.

Contact Information

Sukup Dealer Information

Section for recording Sukup dealer contact information.

Emergency Contact Information

Information for emergency contact numbers and site directions.

Sukup 5K Commercial Paddle Sweep Specifications

General IconGeneral
BrandSukup
Model5K Commercial Paddle Sweep
CategoryFarm Equipment
LanguageEnglish

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