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Sukup U-Trough Power Sweep - User Manual

Sukup U-Trough Power Sweep
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DATE REVISIONS PAGE
01/31/2020 – Updated bin sweep & scraper installation instructions ..............................................................13-16
Updated Cluster Buster installation instructions ........................................................................22-23
Updated statement on verifying suitability of bin for use with power sweep .................................. 24
Updated &/or added parts/assemblies drawings & parts lists ..................... 26-27, 32, 34-36, 40, 42
U Trough Power Sweep
with
Extended Center Sump
Owner’s Installation & Operation Manual
Manual L143541 ©Sukup Manufacturing Co.
01/31/2020
Sukup Manufacturing Co.
1555 255th Street, Box 677
Sheffield, Iowa, USA 50475-0677
Phone: 641-892-4222
Fax: 641-892-4629
Website: www.sukup.com
E-mail: info@sukup.com
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Do you have a question about the Sukup U-Trough Power Sweep and is the answer not in the manual?

Summary

Introduction

Disclaimer

Important notice regarding performance variation based on grain condition and bin floor.

Limited Warranty

Grain Handling & Material Handling Warranty

Warranty for Sukup equipment against defects in material and workmanship.

Warranty Exclusions

Details items and conditions not covered by Sukup's warranty.

Extended Warranties

Specific extended warranty periods for stirring machines, augers, fans, and heaters.

Electric Motor Warranty

Outlines warranty coverage and procedures for electric motors.

Unapproved Parts or Modifications

States that Sukup's warranty obligations terminate if unapproved parts are used or modifications are made.

Safety

General Safety Warnings

Explains safety signal words, importance of decals, and general safety rules.

Grain Bin Entry and Auger Safety

Critical warnings about entering bins and hazards of rotating augers and flowing grain.

Electrical Safety and Lockout;Tagout

Emphasizes proper wiring, grounding, and lockout procedures for safe servicing.

Personal Protective Equipment (PPE)

Highlights owner responsibility for site-specific PPE standards and OSHA guidelines.

Emergency Preparedness

Instructions for having emergency numbers and work site directions readily available.

Safety Decal Identification and Placement

Details specific safety decals, their meanings, and recommended placement on equipment.

Dimensions

U-Trough Sweep Dimensions

Provides overall dimensions for the U-Trough Power Sweep with extended center sump.

Horizontal Powerhead Dimensions

Details dimensions for horizontal powerheads based on bin diameter.

20° Incline Powerhead Dimensions

Provides specific dimensions for the 20° incline powerhead.

Preparation and Installation

Installation Site Requirements

Discusses requirements for concrete trenches and aeration floors for installation.

Concrete Trench Installation Steps

Details steps for installing the U-Trough in a concrete trench, including positioning.

Aeration Floor Installation Notes

Notes for installing in a bin with a full aeration floor, including plenum height and floor thickness.

Bin Collar Installation

Bin Collar Mounting Procedures

Instructions for aligning and mounting bin collar sections to the bin and U-Trough.

Gearbox Handling during Installation

Gearbox Removal and Reinstallation

Steps for removing and reinstalling the top gearbox, particularly for bins without walk-through doors.

Floor Flashing and Sump Installation

Floor Flashing Installation

Guidance on installing floor flashing correctly for sweep operation.

Sump Flange Installation

Procedures for fastening sump flanges to the bin floor.

Sweep Installation

Sweep Input Shaft and Backboard Attachment

Details on attaching the sweep input shaft to the gearbox and mounting the backboard.

Gearbox, Drive Wheel, and Shield Installation

Steps for attaching the gearbox assembly, drive wheel, and reclaim shield.

Extension Plate and Carrier Wheel Mounting

Instructions for attaching extension plates and mounting carrier wheels for support.

Sweep Stop and Scraper Installation

Sweep Stop Mounting

Procedures for bolting the sweep stop and its extension to the bin wall.

Backboard Scraper Attachment

Steps for attaching scrapers to the backboard, ensuring proper clearance and alignment.

Horizontal Powerhead Installation

Powerhead Assembly and Motor Mounting

Covers removing shields, mounting the powerhead, and attaching the motor.

Pulley and Belt Installation

Steps for mounting pulleys, aligning them, and installing drive belts.

Incline Powerhead Installation

Incline Shaft and Trough Connection

Details on removing the unload auger shaft and connecting the incline to the U-Trough.

Incline Chain Attachment and Support

Instructions for attaching support chains to the incline and securing them to the bin.

Motor and Pulley Mounting for Incline

Steps for mounting the motor and pulleys for the incline powerhead configuration.

U-Trough Extension Installation

Extension Drive Shaft and Trough Connection

Procedures for connecting the extension auger drive shaft and trough to the main unit.

Extension Support and Powerhead Installation

Guidance on supporting the U-Trough extension and installing the powerhead.

Adjusting Belt Tension

Measuring Belt Span and Deflection

Instructions for measuring belt span and determining proper deflection using a force gauge.

Belt Tension Settings and Verification

Using tables to find correct deflection settings and checking belt tension periodically.

Cluster Buster Installation

Bin Hole Preparation and Conduit Mounting

Steps for preparing the bin wall and mounting the conduit for the cluster buster.

Cable Installation and Routing

Procedures for inserting and routing the cable through the bin and torsion bar.

Cluster Buster Operation and Storage

Guidance on using the alignment rod and storing the cluster buster components.

Operating Instructions

Pre-Operation Bin and Foundation Checks

Verifying bin and foundation suitability and checking for cluster buster components.

Sump Operation for Unloading

Procedures for opening sumps and unloading grain, monitoring motor current.

Sweep Auger Engagement and Operation

Steps for engaging the sweep auger and operating it safely, including warnings about near-empty bins.

Troubleshooting Guide

Sweep Movement Issues

Diagnosing and resolving problems with the sweep not moving around the bin.

Drive Chain and Connector Link Issues

Troubleshooting drive chain breakage and connector link problems.

Lubrication

Gearbox and Bearing Lubrication

Instructions for checking and adding gear oil to gearboxes and grease to bearings.

U-Trough Parts and Assemblies

U-Trough Major Components Diagram

Exploded view illustrating the main parts of the complete U-Trough assembly.

U-Trough Parts List

Detailed list of all parts for the complete U-Trough, including reference numbers and part numbers.

U-Trough Body Assembly

U-Trough Body Components Diagram

Exploded view showing the components of the U-Trough body assembly.

U-Trough Body Parts List

Comprehensive list of parts for the U-Trough body assembly.

Drive Housing Assembly

Drive Housing Components Diagram

Exploded view of the U-Trough Power Sweep Drive Housing assembly.

Drive Housing Parts List

Detailed list of parts for the U-Trough Power Sweep Drive Housing.

Backboard Assembly

Backboard Components Diagram

Exploded view illustrating the parts of the backboard assembly.

Lower Gearbox Parts List

List of parts specific to the Lower Gearbox (EU0808).

Top Gearbox Assembly

Top Gearbox Components Diagram

Exploded view showing the components of the Top Gearbox assembly.

Drive Wheel Gearbox

Drive Wheel Gearbox Parts List

List of parts for the 16-to-1 Reduction Drive Wheel Gearbox.

Drive Wheel and Reclaim Shield

Drive Wheel and Reclaim Shield Parts

List of parts for the 16:1 Drive Wheel and Reclaim Shield assembly.

Horizontal Powerhead Assembly

Horizontal Powerhead Parts List

List of parts for the U-Trough Horizontal Powerhead (EU1170).

Incline Powerhead Assembly

Incline Powerhead Components Diagram

Exploded view illustrating the parts of the U-Trough 20° Incline Powerhead (EU1180).

Incline Powerhead Parts List

List of parts for the U-Trough 20° Incline Powerhead (EU1180).

Rear Carrier Wheel Assembly

Rear Carrier Wheel Parts

List of parts for the Rear Carrier Wheel assembly.

Unload Auger Outer Section

Unload Auger Outer Section Parts

List of parts for the Unload Auger Outer Section.

Clutch Shifter Arm Assembly

Clutch Shifter Arm Parts

List of parts for the Clutch Shifter Arm Assembly (EU0906).

Top Gearbox Bearing Assembly

Top Gearbox Bearing Parts

List of parts for the Top Gearbox Bearing Assembly (EU1262).

Sweep Auger Support Bushing

Sweep Auger Support Bushing Parts

List of parts for the Sweep Auger Support Bushing.

Quick Reference Parts Lists

Optional Farm-Duty Motors

Reference list of optional farm-duty motors with specifications and part numbers.

Motor Pulleys

Table listing motor pulleys by diameter, bore, groove type, and part number.

Split Taper Bushings

Table providing part numbers for split taper bushings based on bore size.

Contact Information

Sukup Dealer Information

Section to record Sukup dealer contact details for support and inquiries.

Emergency Contact Details

Space to record emergency contact numbers and work site information for immediate assistance.

Sukup U-Trough Power Sweep Specifications

General IconGeneral
ModelU-Trough Power Sweep
ManufacturerSukup
CategoryFarm Equipment
Capacity10, 000 to 60, 000 bushels per hour
Sweep WidthVaries by model
Power SourceElectric
MaterialSteel
ApplicationGrain Handling

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