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Sullair ShopTek ST4 User Manual

Sullair ShopTek ST4
60 pages
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ST4, ST5, ST7, ST11, ST15
4 – 15 kW (5 – 20 hp)
Three-phase 60 Hz
PART NUMBER:
88292018-236 R00
The information in this manual is current as of its
publication date and applies to compressor models
indicated on this cover with serial number:
37216100224
and all subsequent serial numbers until next revision of
this manual or release of a replacement manual.
USER MANUAL
Publication date: 03/31/2017
Copyright © 2017 Sullair, LLC. All rights reserved.
WARRANTY NOTICE
Failure to follow the instructions
and procedures in this manual,
or misuse of this equipment, will
void its warranty.
Subject to EAR, ECCN EAR99 and related export control restrictions.
SAFETY WARNING
Users are required to read the
entire User Manual before han-
dling or using the product. Keep
the User Manual in a safe place
for future reference.

Table of Contents

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Sullair ShopTek ST4 Specifications

General IconGeneral
BrandSullair
ModelShopTek ST4
CategoryWater Filtration Systems
LanguageEnglish

Summary

Safety Precautions

General Safety, PPE, and Pressure Release

General safety rules, personal protective equipment, and pressure release guidelines.

Fire, Explosion, and Moving Parts Hazards

Precautions for fire, explosion, moving parts, hot surfaces, and toxic substances.

Electrical & Lifting Safety

Safety measures for electrical shock prevention and safe lifting operations.

Service Safety Procedures

Guidelines for lockout/tagout, entrapment prevention, and VSD safety.

Compressor Description

Introduction and Components Overview

Overview of the ShopTek compressor package and its main components.

Functional Systems Description

Description of cooling, lubrication, discharge, and control systems.

Air Inlet and Control Interface

Details on the air inlet system, controller, keypad, LCD display, and LED lights.

Technical Specifications

Compressor Specifications Table

Table of key specifications including pressure, motor ratings, and dimensions for models ST4-ST15.

Lubrication and Fluid Management

Guidelines for compressor lubrication, fluid analysis, and maintenance schedules.

Installation Dimensions and Diagrams

Dimensional drawings and piping/instrumentation diagrams for ST4-ST15 models.

Installation Procedures

Mounting and Location

Guidelines for selecting a stable foundation and appropriate location for compressor installation.

Ventilation, Cooling, and Piping

Requirements for ventilation, cooling, service air piping, and fluid containment.

Pre-Operation Checks and Electrical Setup

Guidance on belt checks, fluid level verification, electrical preparation, and motor rotation.

Compressor Operation

Routine Operation and Startup

Steps for checking fluid levels and starting the compressor for normal operation.

Maintenance Procedures

General Maintenance and Initial Servicing

Overview of maintenance, initial 50-hour service, and the general maintenance schedule.

Fluid, Filter, and Air Filter Service

Procedures for fluid, filter, and air filter maintenance at specified intervals.

Separator, Belt, and Pulley Maintenance

Procedures for separator, belt, and pulley maintenance, including tensioning and alignment.

Troubleshooting and Hose Maintenance

Maintenance for hoses/tank mounts and a guide to troubleshooting common compressor issues.

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