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Sullivan-Palatek
Air Compressor
75UDG
Sullivan-Palatek 75UDG User Manual
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OPERATING AND PARTS MANUAL
FOR
INDUSTRIAL ELECTRIC AIR COMPRESSORS
75UDG AND 100UDG MODELS
WITH T1 MICRO PROCESSOR CONTROL
PALATEK, INC. dba SULLIVAN-PALATEK MI
CHIGAN CITY, IN 46360 ALL RIGHTS
RESERVED COPYRIGHT 2011
10-26-2011
Part Number: OPM75100T1
2
Table of Contents
Table of Contents
3
Section 1 - Safety
5
General
5
Pressure Release
5
Fires/Explosions
6
Moving Parts
6
Physical Dangers
7
Toxicity
7
Electric Shock
7
Lifting
8
Automatic Start And/Or Restart
8
Noise
8
Hazard Warning Signs
9
Section 2 - Specifications
10
Data and Dimensions
10
Lubrication Guide
10
Application Guide
11
Section 3 - Description
11
Introduction
11
Compressor Unit
11
Motor
11
Intake/Control System
12
Compressor Lubrication/Cooling System
13
Compressor Discharge System
14
Starter and Electrical Parts
16
Instrumentation
16
Section 4 - Installation
17
Receiving
17
Awelding
17
Location
17
Support
17
Electrical
17
Wiring Diagram, Full Voltage Starter (Standard)
18
Wiring Diagram y - Delta Start (Optional)
19
Direction of Rotation
20
Compressed Air Piping
20
Additional Help
20
Section 5 - Operation
21
Introduction
21
Initial Start
21
Micro Processor Programming; General Instructions
21
Normal Operation
22
Shutdown
22
Restarts
22
Section 6 - Maintenance
23
Maintenance Schedule
23
Oil Filter
24
Air Filter
24
Air/Oil Separator
24
Pressure Adjustment
25
Service/Maintenance Procedures
25
Troubleshooting
26
Screw Compressor Air-End Exchange Program
30
Section 7 - Parts List
31
Parts Ordering
31
Recommended Spare Parts
31
Motor Compressor and Mounting Parts
33
Lubrication and Cooling System - Air Cooled
35
Intake and Capacity Control System - 75G & 100G
37
Discharge System - 75 & 100G
39
Microprocessor Control & Electrical Parts - Open
41
Microprocessor Control - Enclosed
43
Enclosure - Air Cooled Ud
45
Enclosure - Water Cooled Ud
47
7.13A DECAL and IDENTIFICATION
48
7.13B DECAL and IDENTIFICATION
49
Section 8 - Warranty
50
Section 9 - General Arrangement Drawings
52
P&I Diagram - Air Cooled
52
General Arrangement - 75-100Hp Udac, Open
53
General Arrangement - 75-100Hp Udac, Enclosed
54
General Arrangement - 75-100Hp Wc, Open
55
General Arrangement - 75-100Hp Wc, Enclosed
56
Sullivan - Palatek Compressor Maintenance Log
57
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Sullivan-Palatek 75UDG Specifications
General
Model
75UDG
Horsepower
75 hp
Phase
3
Cooling Method
Air Cooled
Drive Type
Direct
Control Type
Microprocessor
Type
Rotary Screw Air Compressor
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