EasyManua.ls Logo

Sullivan-Palatek D210PHKR - User Manual

Sullivan-Palatek D210PHKR
50 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
OPERATION & SERVICE MANUAL
WHEEL-MOUNTED PORTABLE COMPRESSOR \ 210 CFM
D210PHKR
KOHLER DIESEL ENGINE
TIER 4 FINAL
05018730-0306 / 00
Issued: June 23
, 2021

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Sullivan-Palatek D210PHKR and is the answer not in the manual?

Summary

Document Information

Contact Information

Company contact details, address, phone, fax, and website.

Revision History

Records changes made to the manual over time.

Warranty

About This Manual

Safety Instructions

Explains safety labels and general safety information throughout the manual.

Manual Organization

Describes the structure and content of each section of the manual.

Supplemental Documents

Lists additional documentation available for specific components or optional equipment.

Safety

General Safety

Outlines fundamental safety practices for all personnel involved with the compressor.

Pressure Release

Details procedures for safely releasing pressure from air, oil, and cooling circuits.

Fires and Explosion

Addresses hazards related to fuel, liquids, batteries, wiring, and combustibles.

Moving Parts

Warns about the dangers of rotating components and the need for clearance.

Toxic and Irritating Substances

Identifies potential hazards from chemicals and fumes associated with the compressor.

Hot Surfaces, Sharp Edges, Sharp Corners and Vacuum

Highlights risks from heat, physical contact, and vacuum hazards.

Electrical Shock

Provides precautions to prevent electrocution when working with the compressor's electrical system.

Entrapment

Warns about the risk of being trapped within the compressor enclosure during maintenance.

California Proposition 65 Warning

Notifies about potential carcinogens in diesel engine exhaust as per California law.

Transporting and Locating

Receiving

Instructions for checking the compressor upon delivery and initial inspection.

Lifting

Details procedures and safety checks for lifting the compressor unit.

Drawbars and Brake Actuators

Covers proper installation, inspection, and torque for drawbars and brake components.

Preparing to Tow

Steps to ensure the compressor is ready for safe towing.

Towing

Guidelines for safe towing, including speed limits and vehicle requirements.

Parking or Locating Compressor

Instructions for safely parking and securing the compressor at the job site.

Operation

General Operating Safety

Key safety rules to follow during compressor operation.

Preparing for Initial Start-Up

Steps to take before the first operation or after shipment.

Normal Starting

Step-by-step guide for starting the engine and compressor.

Normal Stopping

Procedures for safely shutting down the compressor.

Emergency Stop

How to quickly stop the compressor in an emergency situation.

SPEC Operational Instructions

Guide to using the Sullivan-Palatek Electronic Controller (SPEC) for compressor management.

Low Fuel;Adding Fuel

Procedures for refueling the compressor safely.

Operating Under Extreme Conditions

Advice for operating the compressor in cold, hot, or dusty environments.

Pneumatic Tools Application

Safety and best practices for using pneumatic tools with the compressor.

Jump-Starting Battery

Instructions for safely jump-starting the compressor's battery.

User Settings Screen

Accesses brightness, contrast, language, units, time, and date settings.

Shutdown Setpoints Screen

Displays setpoints for automatic compressor shutdowns.

Service Reminder Screen

Shows when filters or other components require servicing.

Software Screen

Displays the current software and revision level of the controller.

Component Description

Portable Compressor Package

Overview of the complete compressor unit and its enclosure.

Engine

Information about the diesel engine powering the compressor.

Air End Assembly

Description of the rotary screw air compression mechanism.

Discharge System

Explanation of how compressed air and oil are handled after compression.

Lubrication System

Details on the oil circulation and cooling system for the compressor.

Capacity Control System

How the compressor adjusts air output based on demand.

Electrical and Protective Circuit System

Information on the compressor's electrical setup and safety shutdown features.

Engine Shutdown Protection

Explanation of systems that protect the engine from damage.

Noise Control Systems

Components and design for reducing operational noise.

Instrument Panel

Overview of gauges, controls, and the electronic controller display.

SPEC Keypad Functions

Explains the default functions of the SPEC controller's keypad buttons.

High-Low Switch

Selects between low (100 psi) and high (150 psi) discharge pressure settings.

Start-Run Switch

Manages compressor unloading for starting and transition to running mode.

Ignition Switch

Controls engine starting and shutdown sequences.

Maintenance

Maintenance Schedule

Recommended service intervals for various maintenance tasks.

Bolt Torque Guidelines

Specifications for tightening bolts to ensure proper assembly and safety.

Compressor Lubrication

Procedures and recommendations for lubricating the compressor.

WEATHER-ALL Compressor Lubricant

Information on the specific lubricant recommended by Sullivan-Palatek.

Oil Sample for Analysis

Instructions for collecting and submitting oil samples for condition monitoring.

Air Intake Filter

Maintenance procedures for the air intake filter.

Compressor Oil Filter

Replacement and inspection of the compressor oil filter.

Compressor Shaft Oil Seal

Checks for leaks at the compressor shaft seal.

Oil Return Line

Maintenance of the line that returns oil to the sump.

Air;Oil Separator

Replacement and maintenance of the air/oil separator element.

Thermal Valve

Inspection and cleaning of the thermal bypass valve.

Oil Cooler

Cleaning and maintenance of the oil cooling system.

Grease

Recommendations for grease types for various components.

Axle Oil

Lubrication requirements for the axle.

Engine Lubrication

Reference to engine-specific lubrication guidelines.

Control Adjustments

Procedures for adjusting pressure regulators and engine speed.

Recommended Spare Parts

List of essential spare parts for the D210PHKR model.

Service Kits

Information on available service kits for maintenance.

Troubleshooting

Introduction

Explains how to use the troubleshooting section to address issues.

Unplanned Shutdown

Lists common causes and actions for unexpected compressor shutdowns.

Discharge Pressure Is Too Low

Identifies reasons for low output pressure and solutions.

Discharge Pressure is Too High or Relief Valve Blows

Addresses issues with excessive pressure or relief valve activation.

Relief Valve Blows with Throttle Lever in Idle Position

Specific troubleshooting for relief valve activation during idle.

Pressure Does Not Blow Down After Shutdown

Solutions for residual pressure remaining after stopping the unit.

Compressor Oil Level is Decreasing Excessively

Diagnosing and fixing excessive oil consumption.

Oil in Service Line

Troubleshooting steps when oil is found in the service air lines.

Engine Does Not Accelerate Or Will Not Maintain Full Load Speed

Resolving issues with engine performance and speed.

Separator Plugging

Causes and solutions for a blocked air/oil separator.

Engine Speed Control Does Not Change to Idle Speed with Service Valves Closed

Troubleshooting engine speed control when idle is expected.

Engine Speed Control Does Not Change to Full Speed with Air Demand

Diagnosing why the engine doesn't reach full speed under load.

Compressor Oil Leaking in Control Lines;Orifices

Identifying and fixing oil leaks in the control system.

Summary

Document Information

Contact Information

Company contact details, address, phone, fax, and website.

Revision History

Records changes made to the manual over time.

Warranty

About This Manual

Safety Instructions

Explains safety labels and general safety information throughout the manual.

Manual Organization

Describes the structure and content of each section of the manual.

Supplemental Documents

Lists additional documentation available for specific components or optional equipment.

Safety

General Safety

Outlines fundamental safety practices for all personnel involved with the compressor.

Pressure Release

Details procedures for safely releasing pressure from air, oil, and cooling circuits.

Fires and Explosion

Addresses hazards related to fuel, liquids, batteries, wiring, and combustibles.

Moving Parts

Warns about the dangers of rotating components and the need for clearance.

Toxic and Irritating Substances

Identifies potential hazards from chemicals and fumes associated with the compressor.

Hot Surfaces, Sharp Edges, Sharp Corners and Vacuum

Highlights risks from heat, physical contact, and vacuum hazards.

Electrical Shock

Provides precautions to prevent electrocution when working with the compressor's electrical system.

Entrapment

Warns about the risk of being trapped within the compressor enclosure during maintenance.

California Proposition 65 Warning

Notifies about potential carcinogens in diesel engine exhaust as per California law.

Transporting and Locating

Receiving

Instructions for checking the compressor upon delivery and initial inspection.

Lifting

Details procedures and safety checks for lifting the compressor unit.

Drawbars and Brake Actuators

Covers proper installation, inspection, and torque for drawbars and brake components.

Preparing to Tow

Steps to ensure the compressor is ready for safe towing.

Towing

Guidelines for safe towing, including speed limits and vehicle requirements.

Parking or Locating Compressor

Instructions for safely parking and securing the compressor at the job site.

Operation

General Operating Safety

Key safety rules to follow during compressor operation.

Preparing for Initial Start-Up

Steps to take before the first operation or after shipment.

Normal Starting

Step-by-step guide for starting the engine and compressor.

Normal Stopping

Procedures for safely shutting down the compressor.

Emergency Stop

How to quickly stop the compressor in an emergency situation.

SPEC Operational Instructions

Guide to using the Sullivan-Palatek Electronic Controller (SPEC) for compressor management.

Low Fuel;Adding Fuel

Procedures for refueling the compressor safely.

Operating Under Extreme Conditions

Advice for operating the compressor in cold, hot, or dusty environments.

Pneumatic Tools Application

Safety and best practices for using pneumatic tools with the compressor.

Jump-Starting Battery

Instructions for safely jump-starting the compressor's battery.

User Settings Screen

Accesses brightness, contrast, language, units, time, and date settings.

Shutdown Setpoints Screen

Displays setpoints for automatic compressor shutdowns.

Service Reminder Screen

Shows when filters or other components require servicing.

Software Screen

Displays the current software and revision level of the controller.

Component Description

Portable Compressor Package

Overview of the complete compressor unit and its enclosure.

Engine

Information about the diesel engine powering the compressor.

Air End Assembly

Description of the rotary screw air compression mechanism.

Discharge System

Explanation of how compressed air and oil are handled after compression.

Lubrication System

Details on the oil circulation and cooling system for the compressor.

Capacity Control System

How the compressor adjusts air output based on demand.

Electrical and Protective Circuit System

Information on the compressor's electrical setup and safety shutdown features.

Engine Shutdown Protection

Explanation of systems that protect the engine from damage.

Noise Control Systems

Components and design for reducing operational noise.

Instrument Panel

Overview of gauges, controls, and the electronic controller display.

SPEC Keypad Functions

Explains the default functions of the SPEC controller's keypad buttons.

High-Low Switch

Selects between low (100 psi) and high (150 psi) discharge pressure settings.

Start-Run Switch

Manages compressor unloading for starting and transition to running mode.

Ignition Switch

Controls engine starting and shutdown sequences.

Maintenance

Maintenance Schedule

Recommended service intervals for various maintenance tasks.

Bolt Torque Guidelines

Specifications for tightening bolts to ensure proper assembly and safety.

Compressor Lubrication

Procedures and recommendations for lubricating the compressor.

WEATHER-ALL Compressor Lubricant

Information on the specific lubricant recommended by Sullivan-Palatek.

Oil Sample for Analysis

Instructions for collecting and submitting oil samples for condition monitoring.

Air Intake Filter

Maintenance procedures for the air intake filter.

Compressor Oil Filter

Replacement and inspection of the compressor oil filter.

Compressor Shaft Oil Seal

Checks for leaks at the compressor shaft seal.

Oil Return Line

Maintenance of the line that returns oil to the sump.

Air;Oil Separator

Replacement and maintenance of the air/oil separator element.

Thermal Valve

Inspection and cleaning of the thermal bypass valve.

Oil Cooler

Cleaning and maintenance of the oil cooling system.

Grease

Recommendations for grease types for various components.

Axle Oil

Lubrication requirements for the axle.

Engine Lubrication

Reference to engine-specific lubrication guidelines.

Control Adjustments

Procedures for adjusting pressure regulators and engine speed.

Recommended Spare Parts

List of essential spare parts for the D210PHKR model.

Service Kits

Information on available service kits for maintenance.

Troubleshooting

Introduction

Explains how to use the troubleshooting section to address issues.

Unplanned Shutdown

Lists common causes and actions for unexpected compressor shutdowns.

Discharge Pressure Is Too Low

Identifies reasons for low output pressure and solutions.

Discharge Pressure is Too High or Relief Valve Blows

Addresses issues with excessive pressure or relief valve activation.

Relief Valve Blows with Throttle Lever in Idle Position

Specific troubleshooting for relief valve activation during idle.

Pressure Does Not Blow Down After Shutdown

Solutions for residual pressure remaining after stopping the unit.

Compressor Oil Level is Decreasing Excessively

Diagnosing and fixing excessive oil consumption.

Oil in Service Line

Troubleshooting steps when oil is found in the service air lines.

Engine Does Not Accelerate Or Will Not Maintain Full Load Speed

Resolving issues with engine performance and speed.

Separator Plugging

Causes and solutions for a blocked air/oil separator.

Engine Speed Control Does Not Change to Idle Speed with Service Valves Closed

Troubleshooting engine speed control when idle is expected.

Engine Speed Control Does Not Change to Full Speed with Air Demand

Diagnosing why the engine doesn't reach full speed under load.

Compressor Oil Leaking in Control Lines;Orifices

Identifying and fixing oil leaks in the control system.

Sullivan-Palatek D210PHKR Specifications

General IconGeneral
ModelD210PHKR
TypeRotary Screw
Voltage460V
Phase3
Drive TypeDirect Drive
Cooling MethodAir Cooled
Operating Pressure100 PSI
Rated Pressure100 PSI

Related product manuals