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Sullivan-Palatek
Air Compressor
D210PHKR
Sullivan-Palatek D210PHKR User Manual
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OPER
A
T
ION & SERV
ICE M
A
N
U
A
L
WHEEL
-MOUN
T
ED P
ORT
ABL
E COMPRE
SSOR \ 2
1
0 CF
M
D21
0
P
H
K
R
KOHLE
R DIE
S
EL
ENGINE
T
IER
4 F
IN
A
L
05018730-0306
/
00
Issued: June
23
, 2021
2
Table of Contents
Table of Contents
3
Warranty
5
About this Manual
7
II.1 Safety Instructions
7
II.2 Manual Organization
7
II.3 Supplemental Documents
7
Safety
9
General Safety
10
Pressure Release
10
Fires and Explosion
10
Moving Parts
11
Toxic and Irritating Substances
12
Hot Surfaces, Sharp Edges, Sharp Corners and Vacuum
12
Electrical Shock
12
Entrapment
12
Transporting and Locating
13
Receiving
14
Lifting
14
Drawbars and Brake Actuators
14
Preparing to Tow
15
Towing
15
Parking or Locating Compressor
16
Operation
17
General Operating Safety
18
Preparing for Initial Start-Up
18
Normal Starting
18
Normal Stopping
19
Emergency Stop
19
Sullivan-Palatek Electronic Controller (SPEC) Operational Instructions
19
Low Fuel/Adding Fuel
21
Operating under Extreme Conditions
21
Pneumatic Tools Application
22
Jump-Starting Battery
22
Component Description
25
Portable Compressor Package
26
Engine
26
Air End Assembly
26
Discharge System
26
Lubrication System
27
Capacity Control System
28
Electrical and Protective Circuit System
29
Engine Shutdown Protection
29
Noise Control Systems
30
Instrument Panel
31
Maintenance
33
Maintenance Schedule
34
Bolt Torque Guidelines
35
Compressor Lubrication
35
WEATHER-ALL ™ Compressor Lubricant
36
Oil Sample for Analysis
37
Air Intake Filter
38
Compressor Oil Filter
38
Compressor Shaft Oil Seal
38
Oil Return Line
38
Air/Oil Separator
39
Thermal Valve
39
Oil Cooler
39
Grease
40
Axle Oil
40
Engine Lubrication
40
Control Adjustments
40
Recommended Spare Parts
41
Service Kits
41
Troubleshooting
43
Introduction
44
Unplanned Shutdown
44
Discharge Pressure Is too Low
44
Discharge Pressure Is too High or Relief Valve Blows
45
Relief Valve Blows with Throttle Lever in Idle Position
45
Pressure Does Not Blow down after Shutdown
45
Compressor Oil Level Is Decreasing Excessively
45
Oil in Service Line
45
Engine Does Not Accelerate or will Not Maintain Full Load Speed
46
Separator Plugging
46
Engine Speed Control Does Not Change to Idle Speed with Service Valves Closed
46
Engine Speed Control Does Not Change to Full Speed with Air Demand
46
Compressor Oil Leaking in Control Lines/Orifices
47
4
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Sullivan-Palatek D210PHKR Specifications
General
Brand
Sullivan-Palatek
Model
D210PHKR
Category
Air Compressor
Language
English
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