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Sullivan-Palatek D185UIZ - User Manual

Sullivan-Palatek D185UIZ
44 pages
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OPERATION & SERVICE MANUAL
PORTABLE UTILITY COMPRESSOR \ 185 CFM
D185UIZ
ISUZU DIESEL ENGINE
TIER 4 FINAL
05018730-0304 / 00
Issued:
June 18, 2021

Table of Contents

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Summary

About This Manual

Manual Organization

Details the structure and content of the operation and service manual.

Safety

General Safety Guidelines

Provides essential safety precautions for operating and maintaining the air compressor.

Hazard Identification and Prevention

Covers risks like fire, explosion, toxic substances, and electrical hazards.

Physical and Environmental Hazards

Addresses hazards from moving parts, hot surfaces, sharp edges, and entrapment.

Operation

Core Operating Procedures

Details initial start-up, normal operation, and stopping procedures for the compressor.

SPEC Controller Operation

Explains how to use the Sullivan-Palatek Electronic Controller (SPEC) for monitoring and control.

Special Operating Conditions

Covers operating in extreme weather, using pneumatic tools, and jump-starting.

Component Description

Engine and Air End Assemblies

Description of the compressor's engine, air end, and compression cycle.

Lubrication and Cooling Systems

Details the oil circulation, cooling, and filtration systems for optimal performance.

Control and Noise Systems

Explains capacity control, inlet valve, and noise reduction systems.

Instrument Panel and Controls

Overview of the compressor's instrument panel, gauges, and electronic controller interface.

Maintenance

Maintenance Schedule and Guidelines

Provides a comprehensive schedule for compressor upkeep and bolt torque specifications.

Lubrication and Fluid Management

Details compressor lubrication, oil checks, and the use of WEATHER-ALL lubricant.

Filter and Component Servicing

Instructions for replacing air intake filters, oil filters, and servicing oil seals.

System Checks and Adjustments

Covers air/oil separator replacement, thermal valve inspection, and control adjustments.

Troubleshooting

Common Shutdowns and Pressure Issues

Diagnoses and resolves unplanned shutdowns and abnormal discharge pressures.

Performance and System Problems

Addresses issues like engine speed control, separator plugging, and air demand.

Leak Detection and Oil Management

Helps identify and fix oil leaks, control line issues, and condensation problems.

Summary

About This Manual

Manual Organization

Details the structure and content of the operation and service manual.

Safety

General Safety Guidelines

Provides essential safety precautions for operating and maintaining the air compressor.

Hazard Identification and Prevention

Covers risks like fire, explosion, toxic substances, and electrical hazards.

Physical and Environmental Hazards

Addresses hazards from moving parts, hot surfaces, sharp edges, and entrapment.

Operation

Core Operating Procedures

Details initial start-up, normal operation, and stopping procedures for the compressor.

SPEC Controller Operation

Explains how to use the Sullivan-Palatek Electronic Controller (SPEC) for monitoring and control.

Special Operating Conditions

Covers operating in extreme weather, using pneumatic tools, and jump-starting.

Component Description

Engine and Air End Assemblies

Description of the compressor's engine, air end, and compression cycle.

Lubrication and Cooling Systems

Details the oil circulation, cooling, and filtration systems for optimal performance.

Control and Noise Systems

Explains capacity control, inlet valve, and noise reduction systems.

Instrument Panel and Controls

Overview of the compressor's instrument panel, gauges, and electronic controller interface.

Maintenance

Maintenance Schedule and Guidelines

Provides a comprehensive schedule for compressor upkeep and bolt torque specifications.

Lubrication and Fluid Management

Details compressor lubrication, oil checks, and the use of WEATHER-ALL lubricant.

Filter and Component Servicing

Instructions for replacing air intake filters, oil filters, and servicing oil seals.

System Checks and Adjustments

Covers air/oil separator replacement, thermal valve inspection, and control adjustments.

Troubleshooting

Common Shutdowns and Pressure Issues

Diagnoses and resolves unplanned shutdowns and abnormal discharge pressures.

Performance and System Problems

Addresses issues like engine speed control, separator plugging, and air demand.

Leak Detection and Oil Management

Helps identify and fix oil leaks, control line issues, and condensation problems.

Sullivan-Palatek D185UIZ Specifications

General IconGeneral
ModelD185UIZ
Air Flow Rate185 CFM
Drive TypeDirect Drive
Sound Level76 dBA
Horsepower49 hp
Max Pressure185 PSI
TypeRotary Screw Air Compressor

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