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Sullivan-Palatek DC185P3JD - User Manual

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User Manual
Portable Air Compressors
2013
AUGUST
185 cfm (P3)
John Deere Diesel Engine
Wheel-Mounted
DC185P3JD
DE185P3JD
DF185P3JD
Document: 05018730 0157 / 02
Issued: August 27, 2013

Table of Contents

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Summary

Safety

General Safety Instructions

Covers general safety rules for operating and maintaining the compressor.

Pressure Release Procedures

Details procedures for safe pressure release.

Fire and Explosion Hazards

Warns about fire and explosion hazards and precautions.

Moving Parts Safety

Safety precautions regarding moving components like belts and pulleys.

Hot Surfaces and Sharp Edges

Advises caution around hot surfaces, sharp edges, and vacuum hazards.

Toxic and Irritating Substances

Safety information on handling toxic and irritating materials.

Electrical Shock Prevention

Precautions to avoid electrical shock hazards.

Entrapment Prevention

Safety measures to prevent entrapment within the compressor.

Specifications

Technical Data

Provides detailed specifications for the compressor and engine components.

Dimensional Drawing

Presents the physical dimensions and layout of the compressor.

Wiring Diagram

Illustrates the electrical connections and layout of the compressor system.

Component Description

Portable Compressor Package Overview

Describes the overall compressor unit and its main components.

Engine Details

Details the diesel engine powering the compressor.

Airend Assembly Function

Explains the function and components of the airend assembly.

Discharge System Components

Describes the components and function of the air discharge system.

Lubrication System

Details the oil circulation and cooling system of the compressor.

Capacity Control System Operation

Explains how the compressor matches air supply to demand.

Noise Control Systems

Describes the components that reduce noise emissions.

Instrument Panel Overview

Details the controls and gauges on the compressor's instrument panel.

Electrical and Protective Circuit System

Covers the electrical system and protective shutdown features.

Engine Shutdown Protection Features

Explains the safety systems that protect the engine from damage.

Transporting and Locating

Lifting and Loading Procedures

Provides instructions and safety guidelines for lifting the compressor.

Drawbar and Brake Actuator Maintenance

Details the drawbar and brake components and their maintenance.

Pre-Towing Preparation

Steps for safely preparing the compressor for towing.

Towing Guidelines and Safety

Instructions and safety precautions for towing the compressor.

Parking and Location

Guidelines for safely parking or positioning the compressor.

Operation

Instrument Panel Controls

Explains the function of each control and gauge on the instrument panel.

Receiving and Initial Inspection

Information on inspecting the compressor upon receipt.

Pneumatic Tools Application Safety

Safety advice for using pneumatic tools with the compressor.

Initial Start-Up Preparation

Steps to prepare the compressor for its first operation.

Normal Starting Procedure

Procedures for safely starting the compressor under normal conditions.

Normal Stopping Procedure

Steps for properly shutting down the compressor.

Emergency Stop Procedure

Instructions on how to perform an emergency shutdown.

Operating Under Extreme Conditions

Guidance for operating in cold, hot, or dusty environments.

Operating Suggestions

Tips for optimal and safe compressor operation.

Jump Starting Instructions

Procedures for jump-starting the compressor safely.

Maintenance

Maintenance Schedule

Outlines the recommended maintenance tasks and frequencies.

Bolt Torque Guidelines

Provides torque specifications for fasteners.

Compressor Lubricant Specifications

Details the required lubricant and its properties.

Compressor Lubrication Procedures

Instructions for lubricating the compressor, including fill, level, and drain.

Compressor Oil Filter Service

Procedures for inspecting, removing, and installing the oil filter.

Engine Lubrication Details

Refers to the engine manual for lubrication details.

Grease Application

Specifies grease types for different components.

Control Linkage Maintenance

Maintenance for the control linkage system.

Air Intake Filter Service

Steps for inspecting, removing, and installing the air intake filter.

Oil Return Line Inspection

Instructions for inspecting and cleaning the oil return line.

Air;Oil Separator Replacement

Procedures for replacing the air/oil separator element.

Thermal By-Pass Valve Inspection

Instructions for inspecting the thermal by-pass valve.

Oil Cooler Maintenance

Guidance on inspecting and cleaning the oil cooler.

Compressor Shaft Oil Seal Inspection

Instructions for inspecting the compressor shaft oil seal.

Control Adjustments

Procedures for adjusting engine speed and discharge pressure.

Troubleshooting

Troubleshooting Introduction

Explains how to use the troubleshooting section.

Unplanned Shutdown Causes and Solutions

Lists possible causes and actions for unplanned shutdowns.

Low Discharge Pressure Issues

Identifies causes and solutions for low discharge pressure.

High Discharge Pressure or Relief Valve Blows

Addresses issues with high discharge pressure or relief valve operation.

Relief Valve Blows at Idle

Troubleshoots relief valve issues when the throttle is at idle.

Pressure Does Not Blow Down After Shutdown

Solutions for when pressure fails to release after shutdown.

Excessive Compressor Oil Level Decrease

Addresses causes of excessive oil level decrease.

Oil in Service Line Troubleshooting

Troubleshooting steps for oil found in the service line.

Engine Acceleration and Speed Issues

Solutions for engine acceleration or speed maintenance problems.

Separator Plugging Causes

Explains causes and troubleshooting for separator plugging.

Engine Speed Control Lever Issues (Idle)

Troubleshoots issues with the engine speed control lever at idle.

Engine Speed Control Lever Issues (Full Speed)

Addresses problems with the engine speed control lever at full speed.

Full Load Speed Not Attained

Solutions for when the compressor cannot reach full load speed.

Idle Speed Setting Difficulty

Troubleshooting for setting idle speed after full load speed is set.

Engine Stalling with Low Air Demand

Addresses engine stalling when air demand is low.

Compressor Oil Leaks in Control Lines

Troubleshoots oil leaks in control lines and orifices.

Parts Catalog

Ordering Parts Information

Information on how to order replacement parts and contact details.

Understanding Parts Drawings

Explains the exploded drawings for parts identification.

Fastener Specifications

Details on the types of fasteners used in the unit.

Recommended Spare Parts List

Lists essential spare parts for common maintenance.

Service Kits Information

Information on available service kits for maintenance.

Engine Assembly (Flex & Canadian)

Exploded view and parts list for the engine assembly.

Engine Assembly (Export)

Exploded view and parts list for the export engine assembly.

Battery Assembly Parts

Details on the battery assembly components.

Exhaust System Parts

Exploded view and parts list for the exhaust system.

Compressor Assembly Parts

Exploded view and parts list for the compressor assembly.

Inlet Valve Assembly Parts

Exploded view and parts list for the inlet valve assembly.

Air Filter Assembly Parts

Exploded view and parts list for the air filter assembly.

Receiver Assembly Parts

Exploded view and parts list for the receiver assembly.

Discharge Hose Parts

Exploded view and parts list for the discharge hose.

Control Tubing Assembly Parts

Exploded view and parts list for the control tubing system.

Cooling Assembly Parts

Exploded view and parts list for the cooling system components.

Oil Filter and Piping Parts

Exploded view and parts list for the oil filter and associated piping.

Fuel Tank Assembly Parts

Exploded view and parts list for the fuel tank assembly.

Instrument Panel Assembly Parts

Exploded view and parts list for the instrument panel assembly.

Enclosure Assembly Parts

Exploded view and parts list for the enclosure components.

Machine Dress Components

Details on machine dress components.

Chassis Assembly Parts

Exploded view and parts list for the chassis assembly.

Lifting Bail Assembly Parts

Exploded view and parts list for the lifting bail assembly.

Axle Assembly Parts

Exploded view and parts list for the axle assembly.

Tire and Wheel Assembly Parts

Exploded view and parts list for the tire and wheel assembly.

Fender Assembly Parts

Exploded view and parts list for the fender assembly.

Drawbar Assembly Parts

Exploded view and parts list for the drawbar assembly.

Swivel Jack Parts

Exploded view and parts list for the swivel jack.

Safety Chain Parts

Exploded view and parts list for the safety chain.

Summary

Safety

General Safety Instructions

Covers general safety rules for operating and maintaining the compressor.

Pressure Release Procedures

Details procedures for safe pressure release.

Fire and Explosion Hazards

Warns about fire and explosion hazards and precautions.

Moving Parts Safety

Safety precautions regarding moving components like belts and pulleys.

Hot Surfaces and Sharp Edges

Advises caution around hot surfaces, sharp edges, and vacuum hazards.

Toxic and Irritating Substances

Safety information on handling toxic and irritating materials.

Electrical Shock Prevention

Precautions to avoid electrical shock hazards.

Entrapment Prevention

Safety measures to prevent entrapment within the compressor.

Specifications

Technical Data

Provides detailed specifications for the compressor and engine components.

Dimensional Drawing

Presents the physical dimensions and layout of the compressor.

Wiring Diagram

Illustrates the electrical connections and layout of the compressor system.

Component Description

Portable Compressor Package Overview

Describes the overall compressor unit and its main components.

Engine Details

Details the diesel engine powering the compressor.

Airend Assembly Function

Explains the function and components of the airend assembly.

Discharge System Components

Describes the components and function of the air discharge system.

Lubrication System

Details the oil circulation and cooling system of the compressor.

Capacity Control System Operation

Explains how the compressor matches air supply to demand.

Noise Control Systems

Describes the components that reduce noise emissions.

Instrument Panel Overview

Details the controls and gauges on the compressor's instrument panel.

Electrical and Protective Circuit System

Covers the electrical system and protective shutdown features.

Engine Shutdown Protection Features

Explains the safety systems that protect the engine from damage.

Transporting and Locating

Lifting and Loading Procedures

Provides instructions and safety guidelines for lifting the compressor.

Drawbar and Brake Actuator Maintenance

Details the drawbar and brake components and their maintenance.

Pre-Towing Preparation

Steps for safely preparing the compressor for towing.

Towing Guidelines and Safety

Instructions and safety precautions for towing the compressor.

Parking and Location

Guidelines for safely parking or positioning the compressor.

Operation

Instrument Panel Controls

Explains the function of each control and gauge on the instrument panel.

Receiving and Initial Inspection

Information on inspecting the compressor upon receipt.

Pneumatic Tools Application Safety

Safety advice for using pneumatic tools with the compressor.

Initial Start-Up Preparation

Steps to prepare the compressor for its first operation.

Normal Starting Procedure

Procedures for safely starting the compressor under normal conditions.

Normal Stopping Procedure

Steps for properly shutting down the compressor.

Emergency Stop Procedure

Instructions on how to perform an emergency shutdown.

Operating Under Extreme Conditions

Guidance for operating in cold, hot, or dusty environments.

Operating Suggestions

Tips for optimal and safe compressor operation.

Jump Starting Instructions

Procedures for jump-starting the compressor safely.

Maintenance

Maintenance Schedule

Outlines the recommended maintenance tasks and frequencies.

Bolt Torque Guidelines

Provides torque specifications for fasteners.

Compressor Lubricant Specifications

Details the required lubricant and its properties.

Compressor Lubrication Procedures

Instructions for lubricating the compressor, including fill, level, and drain.

Compressor Oil Filter Service

Procedures for inspecting, removing, and installing the oil filter.

Engine Lubrication Details

Refers to the engine manual for lubrication details.

Grease Application

Specifies grease types for different components.

Control Linkage Maintenance

Maintenance for the control linkage system.

Air Intake Filter Service

Steps for inspecting, removing, and installing the air intake filter.

Oil Return Line Inspection

Instructions for inspecting and cleaning the oil return line.

Air;Oil Separator Replacement

Procedures for replacing the air/oil separator element.

Thermal By-Pass Valve Inspection

Instructions for inspecting the thermal by-pass valve.

Oil Cooler Maintenance

Guidance on inspecting and cleaning the oil cooler.

Compressor Shaft Oil Seal Inspection

Instructions for inspecting the compressor shaft oil seal.

Control Adjustments

Procedures for adjusting engine speed and discharge pressure.

Troubleshooting

Troubleshooting Introduction

Explains how to use the troubleshooting section.

Unplanned Shutdown Causes and Solutions

Lists possible causes and actions for unplanned shutdowns.

Low Discharge Pressure Issues

Identifies causes and solutions for low discharge pressure.

High Discharge Pressure or Relief Valve Blows

Addresses issues with high discharge pressure or relief valve operation.

Relief Valve Blows at Idle

Troubleshoots relief valve issues when the throttle is at idle.

Pressure Does Not Blow Down After Shutdown

Solutions for when pressure fails to release after shutdown.

Excessive Compressor Oil Level Decrease

Addresses causes of excessive oil level decrease.

Oil in Service Line Troubleshooting

Troubleshooting steps for oil found in the service line.

Engine Acceleration and Speed Issues

Solutions for engine acceleration or speed maintenance problems.

Separator Plugging Causes

Explains causes and troubleshooting for separator plugging.

Engine Speed Control Lever Issues (Idle)

Troubleshoots issues with the engine speed control lever at idle.

Engine Speed Control Lever Issues (Full Speed)

Addresses problems with the engine speed control lever at full speed.

Full Load Speed Not Attained

Solutions for when the compressor cannot reach full load speed.

Idle Speed Setting Difficulty

Troubleshooting for setting idle speed after full load speed is set.

Engine Stalling with Low Air Demand

Addresses engine stalling when air demand is low.

Compressor Oil Leaks in Control Lines

Troubleshoots oil leaks in control lines and orifices.

Parts Catalog

Ordering Parts Information

Information on how to order replacement parts and contact details.

Understanding Parts Drawings

Explains the exploded drawings for parts identification.

Fastener Specifications

Details on the types of fasteners used in the unit.

Recommended Spare Parts List

Lists essential spare parts for common maintenance.

Service Kits Information

Information on available service kits for maintenance.

Engine Assembly (Flex & Canadian)

Exploded view and parts list for the engine assembly.

Engine Assembly (Export)

Exploded view and parts list for the export engine assembly.

Battery Assembly Parts

Details on the battery assembly components.

Exhaust System Parts

Exploded view and parts list for the exhaust system.

Compressor Assembly Parts

Exploded view and parts list for the compressor assembly.

Inlet Valve Assembly Parts

Exploded view and parts list for the inlet valve assembly.

Air Filter Assembly Parts

Exploded view and parts list for the air filter assembly.

Receiver Assembly Parts

Exploded view and parts list for the receiver assembly.

Discharge Hose Parts

Exploded view and parts list for the discharge hose.

Control Tubing Assembly Parts

Exploded view and parts list for the control tubing system.

Cooling Assembly Parts

Exploded view and parts list for the cooling system components.

Oil Filter and Piping Parts

Exploded view and parts list for the oil filter and associated piping.

Fuel Tank Assembly Parts

Exploded view and parts list for the fuel tank assembly.

Instrument Panel Assembly Parts

Exploded view and parts list for the instrument panel assembly.

Enclosure Assembly Parts

Exploded view and parts list for the enclosure components.

Machine Dress Components

Details on machine dress components.

Chassis Assembly Parts

Exploded view and parts list for the chassis assembly.

Lifting Bail Assembly Parts

Exploded view and parts list for the lifting bail assembly.

Axle Assembly Parts

Exploded view and parts list for the axle assembly.

Tire and Wheel Assembly Parts

Exploded view and parts list for the tire and wheel assembly.

Fender Assembly Parts

Exploded view and parts list for the fender assembly.

Drawbar Assembly Parts

Exploded view and parts list for the drawbar assembly.

Swivel Jack Parts

Exploded view and parts list for the swivel jack.

Safety Chain Parts

Exploded view and parts list for the safety chain.

Sullivan-Palatek DC185P3JD Specifications

General IconGeneral
BrandSullivan-Palatek
ModelDC185P3JD
CategoryAir Compressor
LanguageEnglish

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