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Air Compressor
DC185P3JD
Sullivan-Palatek DC185P3JD User Manual
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User Manual
P
or
table Air Compressor
s
20
1
3
AU
G
U
S
T
1
85 cfm (P3)
John Deere Diesel Engine
Wheel-Mount
ed
DC185P3JD
DE185P3JD
DF185P3JD
Document: 050
18
730 0
1
5
7 / 02
Issued: August 2
7, 20
13
2
Table of Contents
About this Manual
5
I.II Manual Organization
5
Supplemental Documents
5
Table of Contents
7
Safety
9
General Safety
10
Pressure Release
10
Fires and Explosion
10
Moving Parts
11
Hot Surfaces, Sharp Edges, Sharp Corners and Vacuum
11
Toxic and Irritating Substances
12
Electrical Shock
12
Entrapment
12
Specifications
13
Technical Data
14
Dimensional Drawing
15
Wiring Diagram
16
Component Description
17
Portable Compressor Package
18
Engine
18
Airend Assembly
18
Discharge System
18
Lubrication System
19
Capacity Control System
20
Noise Control Systems
21
Instrument Panel
21
Electrical and Protective Circuit System
22
Engine Shutdown Protection
22
Transporting and Locating
25
Lifting
26
Drawbars and Brake Actuators
26
Preparing to Tow
26
Towing
27
Parking or Locating Compressor
28
Operation
29
Instrument Panel
30
Receiving
31
Pneumatic Tools Application
31
Preparing for Initial Start-Up
31
Normal Starting
32
Normal Stopping
32
Emergency Stop
32
Operating under Extreme Conditions
32
Operating Suggestions
33
Jump Starting
33
Maintenance
35
Maintenance Schedule
36
Bolt Torque Guidelines
37
Compressor Lubrication
38
Compressor Oil Filter
39
Engine Lubrication
39
Grease
39
Control Linkage
39
Air Intake Filter
39
Oil Return Line
39
Air/Oil Separator
40
Thermal By-Pass Valve
40
Oil Cooler
40
Compressor Shaft Oil Seal
41
Control Adjustments
41
Troubleshooting
43
Introduction
44
Unplanned Shutdown
44
Discharge Pressure Is too Low
45
Discharge Pressure Is too High or Relief Valve Blows
45
Relief Valve Blows with Throttle Lever in Idle Position
45
Pressure Does Not Blow down after Shutdown
45
Compressor Oil Level Is Decreasing Excessively
46
Oil in Service Line
46
Engine Does Not Accelerate or will Not Maintain Full Load Speed
46
Separator Plugging
46
Engine Speed Control Lever Does Not Move to Idle Position with Service Valves Closed
47
Engine Speed Control Lever Does Not Move to Full Speed with Air Demand
47
Full Load Speed Cannot be Obtained
47
Engine Stalls When Air Demand Is Low
48
Parts Catalog
49
Ordering Parts
50
Parts Drawings
50
Fasteners
50
Recommended Spare Parts
51
Service Kits
51
Engine Assembly, Flex & Canadian
52
Engine Assembly, Export
74
Battery Assembly
96
Exhaust System
98
Compressor Assembly
100
Inlet Valve Assembly
102
Air Filter Assembly
104
Receiver Assembly
106
Discharge Hose
120
Control Tubing
122
Cooling Assembly
124
Oil Filter and Piping
126
Fuel Tank Assembly
128
Instrument Panel Assembly
130
Enclosure Assembly
132
Machine Dress
134
Chassis Assembly
136
Lifting Bail Assembly
138
Axle Assembly
140
Tire and Wheel Assembly
148
Fender Assembly
150
Drawbar Assembly
152
Swivel Jack
160
Safety Chain
162
4
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Sullivan-Palatek DC185P3JD Specifications
General
Brand
Sullivan-Palatek
Model
DC185P3JD
Category
Air Compressor
Language
English
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