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Sullivan-Palatek
Air Compressor
SP20
Sullivan-Palatek SP20 User Manual
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User Manual
Industrial Air Compressors
2
01
4
JUL
Y
Document: 18
730-020 / 00
Issued: July 0
7, 20
1
4
VFD-Series
SP20 Models
T1 Micr
opr
ocessor Contr
ol
V
ariable F
req
uency Drive
2
Table of Contents
About this Manual
5
I.II Safety Instructions
5
Manual Organization
5
I.IV Supplemental Documents
6
Table of Contents
7
Introduction
9
General Compressor Safety Precautions
10
Safety Decals
10
Screw Compressor Airend Exchange Program
11
Specifications
13
Technical Data
14
Dimensional Drawing, Air-Cooled (125-150Hp)
15
Dimensional Drawing, Air-Cooled (200-250Hp)
16
Piping and Instrumentation Diagram, Air-Cooled
17
Piping and Instrumentation Diagram, Water-Cooled
18
Wiring Diagram, 460V (<10Hp Fan Motor)
19
Wiring Diagram, 460V (≥ 10Hp Fan Motor)
20
Component Description
21
Air Compressor Package
22
Compression Cycle
22
Drive System
22
Protective Devices
23
Air/Oil Discharge System
23
Cooling and Lubricating System
24
Air Inlet and Capacity Control System
25
Monitoring System
30
Installation
31
Receiving
32
Moving and Lifting
32
Location and Support
32
Intake Air
32
Ventilation and Cooling
32
Electrical Connections
33
Fluid Level Check
33
Direction of Rotation
33
Compressed Air System
34
Multiple Machine Installation
34
Storage
34
Operation
35
T1 User Interface
36
Access Codes
37
Prior to Starting
38
Normal Start
38
Normal Stop
38
Restarts
38
Maintenance
39
Maintenance Schedule
40
General Maintenance Safety
41
Stopping for Maintenance
41
Bolt Torque Guidelines
41
Compressor Lubricant
42
Oil Filter
45
Air/Oil Separator
46
Oil/After Cooler
47
Minimum Pressure Valve
47
Pressure Adjustment
48
Troubleshooting
49
Compressor will Not Start
50
Machine will Not Build up Full Discharge Pressure
50
Machine Shuts down with Air Demand Present
51
Line Pressure Rises above Unload Pressure
51
Excessive Lubricant Consumption
51
Pressure Relief Valve Opens Repeatedly
52
Receiver Pressure Venting through Blow-Down
52
Parts Catalog
53
Ordering Parts
54
Parts Drawings
54
Spare Parts List
55
Compressor Lubricants
56
Compressor, Frame and Drive Assembly
58
Control Box Assembly, 460V (<10Hp Fan Motor)
60
Control Box Assembly, 460V (≥10Hp Fan Motor)
62
Control Box Assembly, 460V (20Hp Fan Motor)
64
Electrical/Pneumatic Controls Assembly (125-150Hp)
66
Electrical/Pneumatic Controls Assembly (200-250Hp)
70
Electrical/Pneumatic Controls Assembly (350Hp)
74
Electrical/Pneumatic Controls Assembly, Remote (NEMA 1)
78
Electrical/Pneumatic Controls Assembly, Remote (NEMA 4)
80
Air Inlet Assembly
82
Air Inlet Assembly, Remote
84
Receiver Assembly
86
Air Piping Assembly, Air-Cooled (SP20-125 & SP20-150)
88
Air Piping Assembly, Air-Cooled (SP20-200 & SP20-250)
90
Air Piping Assembly, Air-Cooled (SP20-300 & SP20-350)
92
Air Piping Assembly, Water-Cooled
94
Air Cooler Assembly (125-150Hp)
96
Air Cooler Assembly (200Hp)
98
Air Cooler Assembly (250Hp)
100
Air Cooler Assembly (300Hp)
102
Air Cooler Assembly (350Hp)
104
Water Cooler Assembly
106
Water Piping Assembly
108
Fluid Piping Assembly, Air-Cooled
110
Fluid Piping Assembly, Water-Cooled
112
Enclosure Assembly, Air-Cooled
114
Enclosure Assembly, Water-Cooled & Remote Air-Cooled
116
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Sullivan-Palatek SP20 Specifications
General
Model
SP20
Horsepower
20 hp
Phase
3
Power Source
Electric
Type
Rotary Screw
Max Pressure
125 PSI
Voltage
460V
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