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Sullivan-Palatek
Air Compressor
125UD
Sullivan-Palatek 125UD User Manual
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OPERATING AND PARTS MANUAL
FOR
INDUSTRIAL ELECTRIC AIR COMPRESSORS
125, 150, 200 AND 250UD MODELS
WITH T1 MICRO PROCESSOR CONTROL
AND YASKAWA DRIVE
PALATEK, INC. dba SULLIVAN-PALA
T
EK MICHIGAN CITY, IN 46360
ALL RIGHTS RESERVED
04/01/2011
P/N OPM-125250T1V-010
2
Table of Contents
Table of Contents
3
Safety
5
General
5
Pressure Release
5
Fires/Explosions
6
Moving Parts
6
Physical Dangers
6
Toxicity
6
Electric Shock
7
Lifting
7
Automatic Start And/Or Restart
7
Noise
7
Hazard Warning Signs
8
Specifications
9
Data and Dimensions
9
Lubrication Guide
9
Application Guide
9
Description
10
Introduction
10
Compressor Unit
10
Motor
10
Intake/Control System
10
Compressor Lubrication/Cooling System
12
Compressor Discharge System
13
Variable Frequency Drive and Electrical Parts
14
Instrumentation
14
Installation
15
Receiving
15
Welding
15
Location
15
Support
15
Electrical
15
Wiring Diagram, Yaskawa F7 Updraft Air Cooled
16
Wiring Diagram, Yaskawa F7 Updraft Water Cooled
17
Direction of Rotation
18
Compressed Air Piping
18
Additional Help
18
Operation
19
Introduction
19
Initial Start
19
Micro-Processor Programming; General Instructions
19
Normal Operation
20
Shutdown
20
Restarts
20
Maintenance
21
Maintenance Schedule
21
Oil Filter
22
Air Filter
22
Air/Oil Separator
22
Pressure Adjustment
23
Service/Maintenance Procedures
23
Troubleshooting
24
Screw Compressor Air-End Exchange Program
28
Parts List
29
Parts Ordering
29
Recommended Spare Parts
29
Drive and Base Assembly - 125-250Ud
31
Lubrication and Cooling System - Air Cooled - 125-250Ud
33
Lubrication and Cooling System - Water Cooled - 125-150Ud
35
Lubrication and Cooling System - Water Cooled - 200-250Ud
37
Inlet and Capacity Control System - 125-250Ud
39
Discharge System - 125-150Ud
41
Discharge System - 200-250Ud
43
Microprocessor Control - Open - 125-250Ud
45
Microprocessor Control - Enclosed - 125-250Ud
47
Enclosure - Air Cooled - 125-250Ud
49
Enclosure - Air Cooled - 200-250Ud
51
Enclosure - Water Cooled - 125-250Ud
53
Decal, T1 Instructions Yaskawa
54
Warranty
55
General Arrangement Drawing
57
Piping and Installation Diagram - 125-150Ud
57
Piping and Installation Diagram - 200-250Ud
58
General Arrangement - Air Cooled - Open - 125-250Ud
59
General Arrangement - Air Cooled - Enclosed - 125-150Ud
60
General Arrangement - Air Cooled - Enclosed - 200-250Ud
61
General Arrangement - Water Cooled - Open - 125-250Ud
62
General Arrangement - Water Cooled - Enclosed - 125-250Ud
63
Sullivan - Palatek Compressor Maintenance Log
64
4
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Sullivan-Palatek 125UD Specifications
General
Brand
Sullivan-Palatek
Model
125UD
Category
Air Compressor
Language
English
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