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SUNSTONE Orion 150s Series - User Manual

SUNSTONE Orion 150s Series
48 pages
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Orion
150s
Pulse Arc Welder Users Guide
20210728 • ITEM #1260

Table of Contents

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Summary

Chapter 1: Welder Setup & Assembly

What is in the Box

Lists all components included in the welder package for initial setup.

Microscope Arm Assembly Setup

Instructions for physically assembling and mounting the microscope arm.

Mounting Options

Details different methods for securely attaching the microscope arm to a workspace.

Welding Stylus Setup

Steps for installing and positioning the welding stylus within the microscope arm.

Electrode Setup

Guide on how to properly install the tungsten electrode into the welding stylus.

Adjusting The Microscope Focus

How to adjust the microscope to achieve a clear view of the welding point.

Power Supply Setup - Back Panel

Connecting cables and power to the welder's back panel ports.

Electrode Care and Pressure

Proper handling, pressure, and cleaning of electrodes to maintain weld quality.

When to Sharpen the Electrode

Identifying when an electrode needs sharpening and the procedure to do so.

Shield Gas Setup

Explains the purpose of shielding gas and its role in preventing oxidation during welding.

SHIELDING GAS TANK AND REGULATOR SETUP

Step-by-step guide to connect and set up the gas tank and regulator.

Chapter 2: How to Weld

Power On the Welder

Instructions for turning on the Orion 150s welder and waiting for software to load.

Choose a Welding Mode: Arc vs Tack

Overview of available welding modes, Arc Mode and Tack Mode, for different applications.

Welding in Arc Mode

Detailed guide on configuring settings for standard Arc welding operations.

Enter Energy Level

How to select and adjust the energy (Ws) for a weld using the touchscreen interface.

Select Agitation

Choosing from different agitation types to control weld appearance.

Select Ignition

Selecting between Standard and Standard Plus ignition modes for weld initiation.

Welding in Basic Mode

Utilizing automated settings based on metal type and application for simplified welding.

Using the Tack Mode to Weld

Instructions on how to perform tack welds, including ground setup and initiation.

Chapter 3: Systems Settings

Interface Options

Adjusting language, volume, and display brightness settings.

Gas Options

Configuring pre-flow and post-flow delay settings for shielding gas.

Timing Options

Adjusting weld timings like pre-weld delay, lift-off delay, and shutter delay.

System Settings Controls

Managing defaults, memory, software updates, and Wi-Fi connectivity.

Chapter 4: Save, Load, and Delete Weld Schedules

How to Save a Weld Schedule

Creating and saving custom weld parameter configurations for future use.

How to Load a Weld Schedule

Accessing and applying previously saved weld schedules.

How to Delete an Existing Weld Schedule

Removing unwanted saved weld parameter configurations from the welder.

Chapter 5: How to View Media

Accessing the On-board Library

Navigating categories to view documents and videos stored on the welder.

Downloading the Latest Library

Updating the welder's media library by connecting to a Wi-Fi network.

Appendix 1: Product Specifications

Appendix 2: General Weld Parameters

SUNSTONE Orion 150s Series Specifications

General IconGeneral
ModelOrion 150s Series
CategoryWelding System
ManufacturerSUNSTONE
Pulse Width Range0.1-20 ms
Cooling MethodAir Cooled
Foot Pedal CompatibilityYes
Welding Materialstainless steel, titanium, and other metals
Power Output150W
Input Voltage100-240 VAC
Welding Current Range1-150 Amps
DisplayDigital LCD
InterfaceRotary Encoder
Weld ModesPulse
ApplicationsJewelry, Electronics, Dental

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