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SUNSTONE Orion i Series - User Manual

SUNSTONE Orion i Series
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Orion i Series Welding System
User Manual
139-1685-4983
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Summary

Welder Setup and Assembly

What is in the Box

Lists all the components included in the welder package.

Mounting Options

Details different methods for securing the microscope arm assembly to a table.

Microscope Arm Setup

Instructions for unpacking and positioning the microscope arm assembly.

Mounting Option 2 - Bolt through table

Provides instructions for bolting the arm assembly to a table surface.

Mounting Option 3 - Screw to table (vertical surface)

Details mounting the arm assembly to a vertical surface.

Attach Screen Case to Microscope Arm

Steps to secure the screen case onto the microscope arm.

Arm Tension Adjustment

Explains how to adjust the spring tension of the microscope arm.

Microscope Setup

Guide to connecting accessories like eyepiece covers and shutter cables.

Welding Stylus

Instructions for removing, inserting, and positioning the welding stylus.

Adjusting The Microscope Focus

Steps to fine-tune the microscope's focus for clear viewing.

Power Supply Setup

Guidance on mounting the power supply unit using brackets.

Power Supply Setup - Back Panel

Details connecting cables and ports on the back of the power supply unit.

Power Supply Setup - Front Panel

Instructions for connecting the front panel and powering on the unit.

Electrode Setup and Handling

Install The Tungsten Electrode Onto The Welding Stylus

Step-by-step guide for properly installing a tungsten electrode into the welding stylus.

Work-Piece Electrode Pressure

Advice on applying correct pressure to avoid electrode contamination.

When To Sharpen The Electrode

Procedure for sharpening the electrode tip using a diamond disk for better arc initiation.

When To Flatten; Blunt The Electrode

Instructions for creating a flat or blunt tip on the electrode for specific metal types.

Shield Gas Setup and Safety

Pressurized Gas Safety

Important safety rules for handling pressurized gas tanks and preventing hazards.

Shielding Gas Tank and Regulator Setup

Guide to securely fastening the gas tank and connecting the regulator and tubing.

Microscope Operation

Microscope LCD Shutter System

Explains the function of the LCD shutter for eye protection and unobstructed view.

Become Familiar With The Microscope

Steps to practice positioning the work-piece and electrode for welding.

User Interface and Control Parameters

Home Screen Layout

Describes the main screen with Waveform, Parameter Selection, and Mini-Screen areas.

Parameter Selection Area

Details controls for Waveform, Ignition, Agitation, Energy, Length, and Weld Speed.

Waveforms and Ignition

Explains Classic/Triangle/Square waveforms and Standard/Standard+/Adaptive ignition.

Energy, Length, and Tack Control

Covers power/energy sliders, length adjustments, and tack weld settings.

Footer Buttons and Mini-Screen

Details footer controls (Weld ON/OFF, Undo, Redo, Reset) and Mini-Screen customization.

Weld Parameters and Options

Overview of Agitation, Gas, Dynamic Energy, Save/Load, and other parameter settings.

Interface and Agitation Settings

Adjustments for volume, brightness, language, theme, and agitation profiles.

Gas and Timing Options

Controls for gas flow delays, calibration, and weld timing adjustments.

System Options and Updates

Manages default settings, memory, software updates, and system information.

Making a Weld

Weld State Button

Controls the welding state between ON and OFF for creating welds.

Make an Arc Weld

Guide to attaching clips, selecting basic settings, and initiating an arc weld.

Make a Tack Weld

Procedure for performing resistance tack welds using alligator clips and Tack mode.

Finding the Right Settings

Guidance on experimenting with settings for optimal weld results based on application.

Welding Tips

Recommendations for using waveforms, energy, agitation, and ignition for best results.

Aiming the Electrode

Explains electrode placement relative to the workpiece for weld quality.

Understanding the Waveform Graph

Ignition

Identifies ignition modes (Standard+, Adaptive) based on the waveform display.

Weld Discharge Waveform

Explains how Classic, Triangle, and Square waveforms represent energy discharge.

Agitation Profiles

Describes how agitation spikes affect the waveform and weld quality.

Length

Explains how weld discharge length influences energy and heat input.

Energy

Details how energy discharge relates to heat, spot size, and penetration.

Declaration of Conformity

CE Marking

Indicates compliance with European directives for electromagnetic compatibility and safety.

SUNSTONE Orion i Series Specifications

General IconGeneral
ModelOrion i Series
CategoryWelding System
ManufacturerSUNSTONE
Foot Pedal ControlYes
Touchscreen InterfaceYes
Welding ModesAC, DC
Pulse Frequency Range0.1-20 Hz
Cooling SystemAir-cooled
Input Voltage100-240 VAC

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