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Superwinch TERRA Series - User Manual

Superwinch TERRA Series
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READ AND UNDERSTAND THIS MANUAL BEFORE
INSTALLATION AND OPERATION OF YOUR
SUPERWINCH.
Superwinch LLC.
Winch Drive
Putnam, CT 06260, USA
tel: (860) 928 -7787
fax: (860) 963- 0811
e-mail; info@superwinch.com
www.superwinch.com
Superwinch Ltd.
Union Mine Road
Pitts Cleave, Tavistock,
Devon, PL19 0PW, UK
tel: +44 (0) 1822 614101
fax: + 44 (0) 1822 615204
e-mail; sales@superwinch.com
www.superwinch.com
87-14469 Rev- 01/07/2010
INSTALLATION GUIDE
1
TERRA SERIES
WINCH
®
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Summary

Safety Precautions and Definitions

Hazard Alert Definitions

Defines hazard alert symbols (DANGER, WARNING, CAUTION) and notes used in the manual.

Safety Symbols Overview

Explains the meaning of symbols used for safe operation and warnings in the manual.

Usage Limitations

Specifies limitations on winch usage, especially for industrial or hoisting applications.

Mounting Your Winch

Mounting Kits and Locations

Recommends using specific mounting kits or secure flat locations for winch installation.

Mounting Precautions

Details crucial precautions for mounting the winch to prevent damage and ensure proper operation.

Winch Installation Procedures

Pre-Installation Battery Warning

Warns to disconnect vehicle battery leads before starting winch installation.

Minimum Electrical Requirements

Specifies minimum electrical requirements for powering the winch.

Mounting Location Preparation

Describes preparing a flat, secure mounting location and following kit instructions.

Structural Support and Hardware

Ensures structural support strength and correct bolt/hardware usage.

Winch Positioning and Rope Rotation

Guides on positioning the winch and ensuring correct rope winding direction.

Machining and Welding Warning

Warns against welding or machining winch parts, as it voids the warranty.

Securing the Winch and Fairlead

Details securing the winch and fairlead/hawse with supplied hardware.

Mounting Hardware Tightness

Stresses the importance of properly tightening mounting plate and winch hardware.

Interference and Clearance Check

Ensures no vehicle parts impede winch operation or reduce ground clearance.

Electrical Connections and Wiring

Toggle Switch Installation

Instructions for installing the toggle switch and routing associated wiring.

Wiring Installation Steps

Detailed steps for connecting wires to the motor, solenoid, circuit breaker, and battery.

Ignition Switch Wire Connection

Guidance on connecting the switch wire to the ATV's ignition switch controlled wire.

Final Wiring Checks

Ensures all wiring is clear of sharp edges, pinch points, and firmly connected.

Winch System Diagram and Testing

Winch Wiring Diagram

Illustrates the complete electrical connection of the winch, motor, solenoid, and battery.

Test Drive Procedure

Outlines steps for testing winch operation, including pre-test checks and ignition sequence.

Remote Socket Mounting (Optional)

Provides instructions for mounting an optional remote socket and routing its wiring.

Complete Kit Components

Highlights the components included in the complete winch kit, such as remote and switch.

Superwinch TERRA Series Specifications

General IconGeneral
SeriesTERRA
Gear Train3-Stage Planetary
MotorSeries Wound
Rope MaterialWire Rope
Remote ControlIncluded
Voltage12V
FairleadRoller

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