2
TABLE OF CONTENTS
DELIVERY INSPECTION REPORT ...................... 4
SERIAL NUMBER LOCATION ............................. 5
LABELLING INFORMATION ................................ 5
1 INTRODUCTION ...................................... 6
2 SAFETY ................................................... 7
2.1 SAFETY DO'S & DON'TS' .................... 8
2.2 EQUIPMENT SAFETY GUIDELINES ... 9
2.3 SAFETY TRAINING ............................ 10
2.4 PREPARATION ................................... 11
2.5 MAINTENANCE SAFETY ................... 12
2.6 OPERATING SAFETY ........................ 13
2.7 HYDRAULIC SAFETY ........................ 14
2.8 TIRE SAFETY ..................................... 14
2.9 STORAGE SAFETY............................ 14
2.10 TRANSPORT SAFETY ....................... 14
2.11 GAS MOTOR SAFETY ....................... 15
2.12 REFUELLING SAFETY ...................... 15
2.13 SIGN-OFF FORM ............................... 16
3 SAFETY SIGNS ..................................... 17
3.1 HOW TO INSTALL SAFETY SIGNS: .. 17
3.2 SAFETY SIGN EXPLANATIONS: ....... 17
3.3 SAFETY SIGN LOCATIONS ............... 18
4 OPERATION & FEATURES .................. 19
4.1 TO THE NEW OPERATOR ................. 19
4.1.1 IMPORTANT ...................................... 19
4.2 MACHINE COMPONENTS ................. 20
4.3 MACHINE BREAK-IN ......................... 21
4.4 PRE-OPERATION CHECKLIST ......... 21
4.5 ATTACHING/UNHOOKING................. 22
4.6 CONTROLS ........................................ 23
4.6.1 GAS ENGINE: ..................................... 23
4.6.2 HYDRAULIC CONTROLS: ................. 24
4.7 FIELD OPERATION ............................ 25
4.7.1. OPERATION: ...................................... 26
4.7.2 STOPPING: ........................................ 27
4.7.3 EMERGENCY STOPPING: ................ 27
4.7.4 LOG PLACEMENT: ............................. 27
4.7.5 WEDGE CONFIGURATION: .............. 28
4.7.6 HORIZONTAL TO VERTICAL: ............ 29
4.7.7 VERTICAL TO HORIZONTAL: ............ 29
4.7.8 OPERATING HINTS: .......................... 30
4.8 TRANSPORTING ............................... 31
4.9 STORAGE .......................................... 32
5 SERVICE AND MAINTENANCE ........... 33
5.1.1 FLUIDS AND LUBRICANTS ............... 33
5.1.2 GREASING ........................................ 33
5.1.3 SERVICE ILLUSTRATION .................. 34
5.2 MAINTENANCE .................................. 36
5.2.1 HYDRAULIC SYSTEM OIL FILTER .... 36
6 TROUBLE SHOOTING .......................... 36
6.1 TROUBLE SHOOTING CHART.......... 37
7 SPECIFICATIONS ................................. 38
7.1 MECHANICAL..................................... 38
7.2 BOLT TORQUE ................................... 39
7.3 HYDRAULIC FITTING TORQUE ........ 40
7.4 HYDRAULIC FITTING TORQUE ........ 40
8 ACCESSORIES ..................................... 41
#W4120 4 WAY SPLITTING WEDGE ............ 41
INDEX.................................................................. 42