Suzuki 2005 DR-Z400SMK5 - FRONT FORK INSTALLATION

DR-Z400SMK5 (’05-MODEL) 25
INSTALLATION
• Install the front fork with the line T aligned with the upper sur-
face of the upper bracket.
• Check that the air valve A is positioned at the front.
• Tighten the fork lower clamp bolts to the specified torque.
 Fork lower clamp bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
• Tighten the fork upper clamp bolts to the specified torque.
 Fork upper clamp bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
• Tighten the fork cap bolt (sub-tank) to the specified torque.
 09941-53630 : Front fork top cap wrench
 Fork cap bolt: 35 N·m (3.5 kgf-m, 25.5 lb-ft)
• Install the handlebars. (DR-Z400SY 6-22)
• Install the front wheel. (28)
• Install the brake caliper. (DR-Z400SY 6-45)
• Check that the front fork protectors move smoothly. If not,
loosen and adjust the protector guide.
INSPECTION AFTER INSTALLATION
• Front fork (DR-Z400SY 2-23)
• Steering (DR-Z400SY 2-23)
• Front brake hose routing (30)
SAMPLE