EasyManua.ls Logo

Suzuki 2005 GSF1200 User Manual

Suzuki 2005 GSF1200
447 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
9 9 5 0 0 - 3 9 2 8 0 - 0 1 E
Printed in Japan
K6
GSF1200/GSF1200S
K6
GSF1200/GSF1200S

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Suzuki 2005 GSF1200 and is the answer not in the manual?

Suzuki 2005 GSF1200 Specifications

General IconGeneral
Displacement1157 cc
Bore x Stroke79.0 mm x 59.0 mm
Compression Ratio9.5:1
IgnitionElectronic ignition (transistorized)
LubricationWet sump
Transmission6-speed constant mesh
Final DriveChain
Front SuspensionTelescopic, coil spring, oil damped
Rear SuspensionLink type, coil spring, oil damped
Front BrakesDual hydraulic disc
Rear BrakesSingle hydraulic disc
Seat Height790 mm (31.1 in)
Ground Clearance135 mm (5.3 in)
Engine Type4-stroke, 4-cylinder, DOHC
Front Tire120/70 ZR17
Rear Tire180/55 ZR17
Fuel Tank Capacity20.0 L (5.3 US gal)
Overall Length2, 140 mm (84.3 in)
Overall Width790 mm (31.1 inches)

Summary

Foreword

Precautions

Warning, Caution and Note

Explains the meaning of signal words like WARNING, CAUTION, and NOTE.

General Precautions

Lists general safety practices for mechanics and the motorcycle.

Precautions for Electrical Circuit Service

Specific safety measures for electrical system servicing.

General Information

General Description

General description, symbols, abbreviations, ID numbers, and specifications.

Symbols

Explains service symbols used in the manual.

Abbreviations

Lists common abbreviations used in the manual.

Vehicle Side View

Illustrates the motorcycle's side view with key components labeled.

Vehicle Identification Number

Location of VIN and engine serial numbers for identification.

Fuel and Oil Recommendation

Recommended fuel and engine oil types and specifications.

Brake Fluid

Specifications and warnings for brake fluid.

Front Fork Oil

Recommended fork oil type.

BREAK-IN Procedures

Guidelines for breaking in a new motorcycle's engine.

Cylinder Identification

Identifies the cylinder numbering sequence on the engine.

Country and Area Codes

Lists country/area codes and corresponding frame number ranges.

Wire Color Symbols

Explains wire color codes used in the wiring diagrams.

Warning, Caution and Information Labels Location

Shows the placement of various warning and information labels on the motorcycle.

Component Location

Identifies the location of various electrical components with numbered diagrams.

Specifications

Provides dimensions, engine, and drivetrain specifications.

Special Tools and Equipment

Lists and illustrates various special tools required for maintenance.

Maintenance and Lubrication

Precautions for Maintenance

General warnings and notes regarding maintenance procedures.

Recommended Fluids and Lubricants

Refers to Section 0A for recommended fluids and lubricants.

Scheduled Maintenance

Outlines maintenance intervals for various items based on mileage and time.

Lubrication Points

Illustrates and lists major lubrication points on the motorcycle.

Repair Instructions

Step-by-step instructions for air cleaner element maintenance.

Spark Plug Removal and Installation

Instructions for removing and installing spark plugs, including warnings.

Spark Plug Inspection and Cleaning

Details on inspecting spark plug electrodes, heat range, and carbon deposits.

Exhaust Pipe Bolt and Muffler Mounting Bolt Inspection

Procedures for inspecting and tightening exhaust and muffler mounting bolts.

Valve Clearance Inspection and Adjustment

Steps for inspecting and adjusting valve clearance, including specifications.

Fuel Line Inspection

Procedure for inspecting the fuel line for damage and leaks.

Engine Oil and Filter Replacement

Instructions for replacing engine oil and oil filter, including quantities and torques.

Throttle Cable Play Inspection and Adjustment

How to inspect and adjust throttle cable play.

Engine Idle Speed Inspection and Adjustment

Procedure for inspecting and adjusting engine idle speed.

Throttle Valve Synchronization

Procedure for synchronizing throttle valves.

PAIR System Inspection

How to inspect the PAIR (air supply) system.

Clutch System Inspection

Inspection of clutch hose and fluid level.

Clutch Hose Replacement

Procedure for replacing the clutch hose.

Air Bleeding from Clutch Fluid Circuit

How to bleed air from the clutch fluid circuit.

Clutch Fluid Replacement

Procedure for replacing clutch fluid.

Drive Chain Inspection and Adjustment

Instructions for inspecting and adjusting the drive chain.

Drive Chain Slack Adjustment

Step-by-step guide to adjusting drive chain slack.

Drive Chain Cleaning and Lubricating

How to clean and lubricate the drive chain.

Brake System Inspection

Inspection of brake system, hoses, and fluid.

Brake Fluid Level Check

How to check the brake fluid level in the reservoirs.

Brake Pads Check

How to check the extent of brake pad wear.

Front Brake Hose Inspection

Inspecting front brake hoses for cracks or leaks.

Rear Brake Hose Inspection

Inspecting rear brake hoses for cracks or leaks.

Brake Pedal Height Inspection and Adjustment

How to inspect and adjust brake pedal height.

Tire Inspection

How to inspect tires for wear and condition.

Front Fork Inspection

Inspecting front forks for oil leaks, scoring, or scratches.

Rear Suspension Inspection

Inspecting rear shock absorbers for leaks and swingarm for play.

Chassis Bolt and Nut Inspection

Procedures for tightening chassis bolts and nuts to specified torque.

Tightening Torque Specifications

Lists tightening torques for various fasteners.

Special Tools and Equipment

Lists recommended service materials and special tools.

Service Data

Valve + Guide

Specifications for valve and guide dimensions and clearances.

Camshaft + Cylinder Head

Specifications for camshaft height, journal clearance, and cylinder head distortion.

Cylinder + Piston + Piston Ring

Specifications for cylinder bore, piston diameter, and ring clearances.

Conrod + Crankshaft

Specifications for conrod and crankshaft dimensions and clearances.

Oil Pump

Specifications for oil pump reduction ratio and oil pressure.

Clutch

Specifications for clutch drive plates, master cylinder, and release cylinder dimensions.

Transmission + Drive Chain

Specifications for reduction ratios, gear ratios, and drive chain dimensions.

Carburetor

Specifications for carburetor type, bore size, jets, and throttle cable play.

Electrical

Specifications for ignition timing, spark plug, battery, and wattage.

Brake + Wheel

Specifications for brake pedal height, disc thickness, and caliper dimensions.

Suspension

Specifications for fork stroke, spring length, and rear wheel travel.

Tire

Specifications for tire pressure, size, type, and tread depth.

Fuel + Oil

Specifications for fuel type, tank capacity, engine oil, and fork oil.

Engine

Tightening torque specifications for various engine fasteners.

Chassis

Tightening torque specifications for chassis components like steering stem, forks, and brakes.

Tightening Torque Chart

General chart for tightening torque based on bolt diameter and marking.

Engine

Precautions

Precautions for the engine system.

Engine General Information and Diagnosis

General engine info, diagnostic procedures, and symptom diagnosis.

Emission Control Devices

Information on emission control systems, including PAIR and PCV.

Engine Mechanical

Detailed procedures for engine mechanical components and assembly.

Engine Lubrication System

Information on the engine oil system, including components and procedures.

Engine Cooling System

Details on the engine cooling system, its components, and maintenance.

Fuel System

Information on the fuel system, including carburetors and fuel delivery.

Ignition System

Details on the ignition system, components, diagnosis, and repair.

Starting System

Information on the starting system, its components, diagnosis, and troubleshooting.

Charging System

Details on the charging system, generator, battery, and regulators.

Exhaust System

Information on the exhaust system, including construction and maintenance.

Suspension

Precautions

Precautions for the suspension system.

Suspension General Diagnosis

Diagnostic procedures and symptom diagnosis for suspension issues.

Front Suspension

Detailed procedures for front suspension components, removal, installation, and inspection.

Rear Suspension

Detailed procedures for rear suspension components, removal, installation, and inspection.

Wheels and Tires

Information on wheels, tires, inspection, removal, installation, and balancing.

Driveline / Axle

Precautions

Precautions for the driveline/axle system.

Drive Chain / Drive Train / Drive Shaft

Detailed procedures for drive chain, sprockets, and related components.

Specifications

Service data for drive chain and tightening torques.

Special Tools and Equipment

Lists recommended service materials and special tools.

Brake

Precautions

Precautions for the brake system.

Brake Fluid Information

Warnings and information about brake fluid types and handling.

Brake Control System and Diagnosis

Diagnostic procedures for the brake control system.

Front Brakes

Detailed procedures for front brake components, inspection, and replacement.

Rear Brakes

Detailed procedures for rear brake components, inspection, and replacement.

Special Tools and Equipment

Lists special tools and recommended materials for brakes.

Transmission / Transaxle

Precautions

Precautions for transmission/transaxle system.

Manual Transmission

Detailed procedures for manual transmission components, diagnosis, and repair.

Clutch

Detailed procedures for clutch system components, diagnosis, and repair.

Steering

Precautions

Precautions for the steering system.

Steering General Diagnosis

Diagnostic procedures and symptom diagnosis for steering issues.

Steering / Handlebar

Detailed procedures for handlebar and steering components, removal, installation, and inspection.

Special Tools and Equipment

Lists recommended service materials and special tools.

Body and Accessories

Precautions

Precautions for the electrical system.

Wiring Systems

Schematic and routing diagrams for the wiring system.

Lighting Systems

Procedures for headlight, rear combination light, license plate, and turn signal lights.

Combination Meter / Fuel Meter / Horn

Inspection and repair of combination meter, fuel level indicator, and horn.

Exterior Parts

Procedures for removing and installing exterior parts like fairings and seats.

Body Structure

Information on body frame construction and mounting components.

Related product manuals