Suzuki 2005 GSF1200 - Gearshift Shaft; Gearshift Cam Driven Gear Components

5B-18 Manual Transmission:
4) Disconnect the gear position switch coupler (1).
5) Remove the gear position switch.
6) Remove the O-ring (2), switch contact (3) and spring
(4).
NOTE
Do not lose the O-ring, switch contact and
spring.
7) Remove the gear position switch lead wire as shown
in the wiring harness routing diagram. Refer to
“Wiring Harness Routing Diagram: in Section 9A”.
Installation
Install the gear position switch in the reverse order of
removal. Pay attention to the following points:
CAUTION
!
Replace the O-ring (1) with a new one.
• Install the gear position switch.
NOTE
When installing the gear position switch, be
sure to install the spring (2), switch contact
(3) and O-ring (1) properly.
• Route the gear position switch lead wire. Refer to
“Wiring Harness Routing Diagram: in Section 9A”.
Gearshift Shaft / Gearshift Cam Driven Gear
Components
B649G15206038
1
I649G1520080-01
I649G1520061-02
2
3
4
I649G1520062-01
1. Gearshift shaft 6. Spring
2. Cam guide 7. Gearshift cam driven gear
3. Pawl lifter : 19 N⋅m (1.9 kgf-m, 13.5 lb-ft)
4. Pawl : Apply thread lock to thread part.
5. Pin : Do not reuse.
2
3
1
I649G1520084-01
1
(a)
2
4
5
6
4
5
6
3
7
I649G1520081-01