Suzuki 2005 GSF1200 - Handlebars Removal and Installation

Steering / Handlebar: 6B-2
Handlebars Removal and Installation
B649G16206008
Removal
1) Remove the following parts from the left handlebar.
a) Rear view mirror (GSF1200)
b) Clutch master cylinder/clutch lever (1)
CAUTION
!
Do not turn the clutch master cylinder upside
down.
c) Left handlebar switch box (2)
d) Handlebar balancer (3)
e) Grip rubber (4)
2) Remove the following parts from the right handlebar.
a) Rear view mirror (GSF1200)
b) Front brake master cylinder/Front brake lever (5)
CAUTION
!
Do not turn the front brake master cylinder
upside down.
c) Right handlebar switch box (6)
d) Handlebar balancer (7)
e) Throttle grip (8)
3) Remove the caps and handlebar holder bolts.
Installation
Install the handlebars in the reverse order of removal.
Pay attention to the following points:
• Set the handlebars so that its punch mark “A” aligns
with the mating surface of the left handlebar holder.
• Set the handlebar holders with their punch marks “B”
forward.
• Tighten the handlebar holder bolts.
NOTE
First tighten the handlebar holder bolts (1)
(front ones) to the specified torque.
Tightening torque
Handlebar holder bolt (a): 23 N·m (2.3 kgf-m, 16.5
lb-ft)
3
2
4
1
I649G1620002-01
5
6
7
8
I649G1620003-02
“a”: Clearance
I649G1620004-01
“A”
“B”
I649G1620005-02
(a)
1,
(a)
“a”
I649G1620006-01