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Suzuki 2005 GSF1200 - Rear Brake Caliper Disassembly and Assembly

Suzuki 2005 GSF1200
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4C-4 Rear Brakes:
4) Pivot the caliper up and remove the caliper from the
caliper bracket.
Installation
Install the brake caliper in the reverse order of removal.
Pay attention to the following points:
Set the caliper to the caliper bracket.
Install the brake pads and tighten the caliper mounting
bolt. Refer to “Rear Brake Pad Replacement: ”.
Tighten the sliding pin (1) to the specified torque.
Tightening torque
Rear brake caliper sliding pin (a): 27 N·m (2.7 kgf-
m, 19.5 lb-ft)
After setting the brake hose union to the stopper,
tighten the union bolt (2) to the specified torque.
CAUTION
!
The seal washers should be replaced with the
new ones to prevent fluid leakage.
Tightening torque
Brake hose union bolt (b): 23 N·m (2.3 kgf-m, 16.5
lb-ft)
Bleed air from the brake system after installing the
caliper. Refer to “Brake System Inspection: in Section
0B”.
Check the brake fluid leakage and brake operation.
WARNING
!
Brake fluid, if it leaks, will interfere with safe
running and discolor painted surfaces.
Check the brake hose and hose joints for
cracks and fluid leakage.
Rear Brake Caliper Disassembly and Assembly
B649G14306015
Refer to “Rear Brake Caliper Removal and Installation: ”.
Disassembly
1) Remove the pad spring (1) and rubber boot (2).
I649G1430010-01
I649G1430011-01
(a)
1,
(b)
2,
I649G1430012-01
1
2
I649G1430013-01

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