Suzuki 2005 GSF1200 - Camshaft Sprocket Inspection; Camshaft Sprocket Removal and Installation

Engine Mechanical: 1D-27
Camshaft journal holder I.D. (IN & EX)
Standard: 22.012 – 22.025 mm (0.8666 – 0.8671
in)
Special tool
(E): 09900–20205 (Micrometer (0-25mm))
Camshaft journal O.D. (IN & EX)
Standard: 21.959 – 21.980 mm (0.8645 – 0.8654
in)
Camshaft Sprocket Inspection
B649G11406049
Inspect the camshaft sprocket in the following
procedures:
1) Remove the intake and exhaust camshafts. Refer to
“Engine Top Side Disassembly: ”.
2) Inspect the teeth of each camshaft sprocket for wear
or damage.
If they are worn or damaged, replace the sprockets
and cam chain as a set.
3) Install the camshafts. Refer to “Engine Top Side
Assembly: ”.
Camshaft Sprocket Removal and Installation
B649G11406050
Removal
1) Remove the camshafts. Refer to “Engine Top Side
Disassembly: ”.
2) Remove the camshaft sprockets (1).
Installation
NOTE
The fixed position of each camshaft sprocket
is determined by arrow mark “3” for the
intake camshaft, and by arrow marks “1” and
“2” for the exhaust camshaft, as located in
reference to the notch “A” on the right end of
each camshaft.
(D)
(C)
I649G1140203-02
(E)
I649G1140204-02
“3”
“2”
“1”
I649G1140205-02
1
“3”
“2”
“1”
1
I649G1140206-02
IN. EX.
“A”
“3”
“2”
“1”
I649G1140207-02